Thread Number: 45875
Kitchenaid KDS18 problem
[Down to Last]

automaticwasher.org's exclusive eBay Watch:
scroll >>> for more items --- [As an eBay Partner, eBay may compensate automaticwasher.org if you make a purchase using any link to eBay on this page]
Post# 670760   4/5/2013 at 22:02 (4,032 days old) by ryanstruse ()        

The home my wife and I recently started renting came with a Kitchenaid/Hobart KDS18 dishwasher. I am thoroughly impressed with it's ability to clean what me or my wife don't clean before sending the dishes off to pasture for the night. Cut to the chase here....recently I noticed that the pre wash door would open, but the main detergent door would not open all the way. In fact it may only open enough for some soap to leak out. I've spent quite a bit of time on the net and I took the front cover off to expose the soap tray and bi metals. I removed the tray and both doors seem to open pretty well. None of the wiring seems excessively corroded at the bimetal and neither bimetal appears broken physically. I thought of replacing the one bimetal, but I have read a few places online suggest that a low water level could contribute to this issue. I'm wondering if that could be true if one door does open. I would love to throw parts at this, but time is not on my side and the parts are not necessarily cheap. You all look to be experts in my opinion from what I've read here, so I'm hopefull you all can help me figure this out.....I really appreciate your help!




Post# 670809 , Reply# 1   4/6/2013 at 07:45 (4,031 days old) by barcoboy (Canada)        

barcoboy's profile picture
Sounds like either a weak or broken spring, or more apt to be detergent/water mineral deposits built up where the shafts go through the door. Could also be dried out o-rings on these shafts that need replacing. Can you see any evidence of water that has leaked around the bi-metals? When working properly, the bi-metals heat from the current passing through them to the motor and flex, allowing the spring to snap the door fully open. I would recommend replacing the o-rings since it is very inexpensive and fairly easy to do. Have a look at my recent post about me replacing them on my KDS-58 (the portable version of the KDS-18).




CLICK HERE TO GO TO barcoboy's LINK


Post# 670815 , Reply# 2   4/6/2013 at 08:27 (4,031 days old) by ryanstruse ()        

I removed the soap dispenser tray and cleaned it with CLR with no real change. Both doors spring open very well when I tried them before. There doesn't seem to be any play in the shafts and everything is attached properly from what I can see. I would like to check the voltage and current supply to the bimetal a but am unsure of what they should be as I don't have a shop manual for this unit. Wondering if anyone may have access to the information. I was also advised to check the water valve (?) as apparently the low water level can cause the same thing. Not sure how true that would be since one door does open )per wash only). I might try switching the bimetal a today and see what happens. Maybe I can isolate the problem as being in the circuit or the bimetal itself. I appreciate any suggestions you have.

Post# 670829 , Reply# 3   4/6/2013 at 09:35 (4,031 days old) by Kenmore71 (Minneapolis, MN)        
KD-18 Service Manual

kenmore71's profile picture
Scroll down the page. 4th from the bottom. $3.08 is a steal for this information.

CLICK HERE TO GO TO Kenmore71's LINK


Post# 670836 , Reply# 4   4/6/2013 at 10:17 (4,031 days old) by ryanstruse ()        

Thanks for the link. I purchased the manual and read what I could. It doesn't show what the current draw should be at the bimetals. I suppose I could replace them both and see what happens. Seems a little risky since now neither one works now......

Post# 670842 , Reply# 5   4/6/2013 at 10:47 (4,031 days old) by Kenmore71 (Minneapolis, MN)        

kenmore71's profile picture
To be honest the situation you describe is somewhat baffling. I honestly don't know what the current draw should be at the bi-metals. One thing you might try is reversing the leads of the bimetals at the detergent cup and see of the wash side opens at the pre-wash time and/or the wash side opens at the prewash. That would give you an indication if the problem was with the bi-metals themselves or if there is an issue with a wiring connection at the timer, or motor.

The fact that the prewash side WAS opening correctly would indicate to me that this ISN'T a water lever (and therefore a motor amperage draw) issue.

The other thing to check would be to check the current draw through the pre-wash bi-metals when they are engaged and the see if it is the same through the wash bi-metals. They should be very close to the same if things are working correctly.


Post# 670865 , Reply# 6   4/6/2013 at 13:35 (4,031 days old) by barcoboy (Canada)        

barcoboy's profile picture
I'm not so sure the problem is with the bi-metal. They are not responsible for how much the door opens; they only hold the door in the fully closed position. Once the timer sends power down through them, they heat, which causes them to flex a tiny bit, and this flexing releases the catch of the detergent door allowing the spring to snap the door fully open. You should see this happen with the prewash bi-metal soon after the third prewash fill stops, and the snap is fairly loud-sometimes it would startle me. If the bi-metal was not working (ie: open circuit or broken wire), the motor would stop once the timer tried to send power down through it, so as long as the motor continues to run and the bi-metal flexes, it is good.

Can you snap a close up picture of the dispenser and post it here so we can see?


Post# 671240 , Reply# 7   4/7/2013 at 22:03 (4,030 days old) by stevet (West Melbourne, FL)        
CAREFUL, CAREFUL, CAREFUL!!!

Whenever you are playing with the bimetal actuators, you have to always be aware that there is 120 volts standing on one side of them. DO NOT UNDER ANY CIRCUMSTANCES, REMOVE THEM AND APPLY 120 VOLTS TO THEM AS YOU WILL HAVE A DEAD SHORT.
They are bimetals and as such are designed to bend when a CURRENT not a voltage is passed thru them.
When it is time to open the detergent doors, the timer switches the motor current(amp draw)thru the respective bimetal which causes them to bend to release the doors.

I had the same problem with my own 18 and I have to ask a few questions:
Is the water level te same in the tank when the doors should open? If it is different there will be different amp draw on the motor. Does the second door open completely if there is no detergent in the cup? I had that happen and it stopped when I changed detergents! I only use powder and never fill the cups and let the detergent sit in it to wash the dishes later. Load, Soap and Go!

You may be able to adjust the offending bimetal so as not to catch as much of the latch and it may spring open better when the time comes.

You can try reversing the bimetals and see what happens as has been suggested and see what happens.
The amp draw on the bimetals, should be pretty close to the motor amperage stamped on the motor.
Something wants me to say between 5 and 7 amps or so. That you can measure on the blue wires leading to the dispenser with an amp probe. No need to remove any wires, just clamp the probe around the wire and read it. The amp reading will only be there when the doors are supposed to open, then the timer switches it back directly to the motor.

Hope this helps
Steve


Post# 671299 , Reply# 8   4/8/2013 at 07:39 (4,029 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
Detergent Dispenser Problems

combo52's profile picture

All good suggestions Steve, other common reasons that these things do not open reliably are related to the amp draw of the motor which can be lower than normal because of,

 

Lower water level than normal, usually a bad inlet valve.

Clogged main wash filter.

Loose post for lower wash arm, [ wash-arm support ]

Water in DW foaming during the time the dispenser should be opening.

 

Building a DW with the Bi-Metals in series with the main motor was far from an ideal way to build a DW. Hobart did it this way because when they went to BM operated dispensers on the 17 and later series DWs most of their DWs did not even have a water heating element to use for the ballast for the det disps BM [ every other DW manufacturer used the water heating element ] the water heating element provides a much more consistent load than a pump motor.  This was one of the improvements that WP did on the 22 series of KA DWs as problems with DDs not opening was always a big problem for KA.


Post# 671345 , Reply# 9   4/8/2013 at 11:36 (4,029 days old) by barcoboy (Canada)        

barcoboy's profile picture
I hate to disagree with you stevet and combo52, but I don't think the problem is either low water level or the bi-metals... here's why.

Let's say that a standard mouse trap is one side of the detergent dispenser, and my finger is the bi-metal. I pull the trap back to set it and hold it open with my finger, thus simulating the door being held closed by the bi-metal. Now, it doesn't matter if I move my finger slowly or quickly to let go of the trap... once my finger is clear of the trap, the spring snaps the trap back to the closed position. The same is true with the bi-metal... as long as it moves enough to release the catch of the detergent door, it is the spring that causes the door to fly open. So if the bi-metal was at fault, or if the motor wasn't drawing enough amperage to heat the bi-metal enough due to a low water level, the door would still be closed at the end of the cycle.

Also, if the problem was a low water level, it would show itself with both prewash and main wash dispensers, since in a "Normal" cycle, both the third prewash and main wash sections have a high fill, so they would be filling up to the same spot. This can be verified by opening the door after the third prewash fill or main wash fill has completed and comparing how high the water is in the dishwasher. The only reason that the levels would not be the same would be a problem with the timer for some reason stopping the fill prematurely at the wash fill and working normally at the prewash section. A bad inlet valve would be bad at both sections of the cycle, the same goes for a clogged main wash filter, wash arm support, or foaming... the doors either open or they don't.

If you look up at the first post, ryanstruse specifically says that "the main detergent door would not open all the way"... this to me indicates that the detergent door spring is either weak, not installed correctly, or something foreign is preventing it from snapping the door open.


Post# 671461 , Reply# 10   4/8/2013 at 21:34 (4,029 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
Detergent Dispenser Problems

combo52's profile picture

Barcoboy, yes you raise some good points as the poster did say the det door opens partially, so it is likely a DD problem, stiff shaft or the like. I was explaining some of the many reasons that KA DW DD have been well known to not open properly.

 

Barcoboy, fill out your profile or at least make up a name for yourself as I really seldom address people by silly profile names, you should address me by my name John, thanks.


Post# 671473 , Reply# 11   4/8/2013 at 22:06 (4,029 days old) by barcoboy (Canada)        

barcoboy's profile picture
Sorry John, I thought that my name was part of my profile. It has been added, and you can call me Todd or Barcoboy or anything except collect or late for supper. :-)


Post# 672104 , Reply# 12   4/11/2013 at 21:55 (4,026 days old) by ryanstruse ()        

Sorry for the delay in replying to your posts. I really do appreciate the feedback. I'll clarify a few things first. The pre wash door would open completely and the main wash door might simply release a little. I did remove the bimetals and checked the doors after removing the soap dispenser. The door moves very, very freely. I did exchange the bimetals from side to side, but neither seems to work at all. I went ahead and ordered two replacement bimetal a for about $30/pr online. I also noticed a small amount of water leaking from the soap dispenser tray near the main wash side bi metal. I am planning to replace both bimetals and install new connectors at the same time. I have to admit I'm very very new at this and I only took the liberty of investigating this because I am taking a circuits class at the local college. I appreciate all of your suggestisns and I hope you continue to help me through this as it seems you all have a passion for these durable and effective machines.

Post# 672110 , Reply# 13   4/11/2013 at 22:12 (4,026 days old) by barcoboy (Canada)        

barcoboy's profile picture
Good that the doors move freely, but do they return to the fully open position when you let go of them from various other positions, other than fully closed and latched? They should.


Forum Index:       Other Forums:                      



Comes to the Rescue!

The Discuss-o-Mat has stopped, buzzer is sounding!!!
If you would like to reply to this thread please log-in...

Discuss-O-MAT Log-In



New Members
Click Here To Sign Up.



                     


automaticwasher.org home
Discuss-o-Mat Forums
Vintage Brochures, Service and Owners Manuals
Fun Vintage Washer Ephemera
See It Wash!
Video Downloads
Audio Downloads
Picture of the Day
Patent of the Day
Photos of our Collections
The Old Aberdeen Farm
Vintage Service Manuals
Vintage washer/dryer/dishwasher to sell?
Technical/service questions?
Looking for Parts?
Website related questions?
Digital Millennium Copyright Act Policy
Our Privacy Policy