Thread Number: 37803
Help with wiring a motor
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Post# 562200   12/9/2011 at 18:40 (4,514 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture

So the good news is I rencetly got a beautiful new vintage machine which I will share with everyone once its up and running properly.

 

The bad news is after a few washloads the motor gave out.  The motor starts just fine (the centrifugal switch is working perfectly) but in ten or so seconds you can hear the voltage drop and it cuts back into the start winding, click-click click click and is intermittent every few seconds after that.  I suspect it needs to be rewound which is an expensive ordeal.  I know for sure its not the timer because I wired it up with a test cord and it did the same thing.

 

The machine uses a 1 speed reversing motor.  I have a spare two speed reversing GE motor from a Kelvinator washer but I have absolutely no wiring diagram to go along with it.  So I took the motor new motor apart to examine the connections.

 

I obviously do not need to use the low speed winding in the circuit, all I want to be able to do is to figure out which wires will enable it to turn clockwise and then later reverse the polarities for counter-clockwise rotation in high speed only.  I suspect the white wire is one side of the low speed winding (odd that they would have used the color beige/off-white for that).

 

Here is an image of the motor terminal board.  I suspect the motor is made to start in high speed and if the low speed winding is called for it the centrifical switch will energize that winding once the motor switches from start to run.  The centrifical switch seems to energize the blue wire in start mode and the white wire in run mode but these two wires are not part of the start winding (black and red are the start winding).

 

I know this is hard to analize (if not impossible) from a far but I thought I would throw it out there.  The motor is model # 5KH47JR47S.  By chance would anyone have a wiring diagram for this motor or guesses on which wires should go to one side of the line and which ones to the other?  I really don't want to guess and short it.

 

Thanks everyone, the new machine is a rare beauty btw. :-)





Post# 562201 , Reply# 1   12/9/2011 at 18:41 (4,514 days old) by Unimatic1140 (Minneapolis)        

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Here are the connections under the board


Post# 562207 , Reply# 2   12/9/2011 at 19:16 (4,514 days old) by swestoyz (Cedar Falls, IA)        

swestoyz's profile picture
Robert,

I have an older Motor book from Master, but it ends at 1960. I suspect the motor is post-1960.

The 'B' section of the table is for two speed Kelvinator motors. Hopefully this is helpful. I suspect the stripped ends of the wires was to the original harness plug. I'm not sure if the wire is black or blue. Otherwise the GE motor diagrams on this table may be useless.

Ben


Post# 562211 , Reply# 3   12/9/2011 at 19:33 (4,514 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture

Thank you Ben, I appreciate the scan.  Yes I stripped off the terminal block as it will be useless in the new machine.

 

I'm not sure what those color codes are in the scan.  Is BR for black, BU Blue, Gr green and W white?

 

The motor is from 1966.  Still a mystery yet.


Post# 562213 , Reply# 4   12/9/2011 at 19:43 (4,514 days old) by swestoyz (Cedar Falls, IA)        

swestoyz's profile picture
Okay,

Bk = Black
Br = Brown
Bu = Blue
Gr = Gray
W = White
# = colored wire lead coming directly from the motor

Yeah, after looking at the table with the correct color codes, the info is of no help.

Rats.

Ben


Post# 562232 , Reply# 5   12/9/2011 at 21:01 (4,514 days old) by supremewhirlpol ()        

Ok I'm confused...The two pictures above: Is that the old motor, or the motor that you are trying to fit to the machine?

Post# 562235 , Reply# 6   12/9/2011 at 21:26 (4,514 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture
The two pictures above: Is that the old motor, or the motor that you are trying to fit to the machine?

That is the new motor, the old motor isn't pictured.




Post# 562237 , Reply# 7   12/9/2011 at 21:47 (4,514 days old) by tlee618 ()        

Well if anyone can figure this out I know that you can Robert!!  Now you are going to keep us all wondering what this "new" machine is....  

 

Terry


Post# 562238 , Reply# 8   12/9/2011 at 21:50 (4,514 days old) by supremewhirlpol ()        

Ok, it looks like:
Blue + Black or red is for CW or CCW start windings
White + orange looks like a run winding
White + green looks like the other run winding

Do you have a low AC voltage source, or a variac?


Post# 562241 , Reply# 9   12/9/2011 at 22:15 (4,513 days old) by arbilab (Ft Worth TX (Ridglea))        

arbilab's profile picture
Just to cut the fog a little, and more-knowledgeable correct me if I'm wrong:

H and L are main/run windings and use the same start winding. H and L encompass a different number of poles, have the same resistance, and the same common.

To reverse, either winding changes "polarity" with respect to the other. Probably the start winding as H and L run windings are already having to switch for speed.

Not that that helps you sort brown, blue, orange, green, grey, white. Except whatever wire goes to the centrif switch and opens when the weights extend, is start. In a reversing motor only one wire should read continuity to the start winding, as BOTH ends have to swap WRT the run winding at the timer. And if you got the speed wires backwards, just reverse them again.


Post# 562246 , Reply# 10   12/9/2011 at 22:29 (4,513 days old) by Unimatic1140 (Minneapolis)        
Thanks Everyone

unimatic1140's profile picture
Do you have a low AC voltage source, or a variac?
I sure do have a variac, would that be a good way of testing to prevent shorts if I crank the voltage up slowly? I want to get this hooked up first with a test cord, once I figure out the connections the timer will be easier.

Blue + Black or red is for CW or CCW start windings
White + orange looks like a run winding
White + green looks like the other run winding

Hey Melvin thanks! I'm a bit confused, so to begin testing are you saying you think:

One side of the line (L1) = Blue, Black and White
Other side of the line (Neutral) = Orange and red??

Now you are going to keep us all wondering what this "new" machine is....
Terry not a peep until its working lol :-D




This post was last edited 12/09/2011 at 22:45
Post# 562253 , Reply# 11   12/9/2011 at 22:47 (4,513 days old) by supremewhirlpol ()        

Hey Robert,
The variac is a good way to yes prevent shorts from burning out the windings, should you wire the motor incorrectly. What I was referring to was: Blue + Black for the starting winding, and white + orange for one of the run windings. So for L1:Blue + White, For Neutral: Black + Orange. Wire the motor through the variac, increase the voltage slowly, watch and check for smells of burning varnish, or the windings heating up quickly. If this starts to happen, unplug everything. This configuration is only my guess from looking at the pictures, so I could be totally wrong. If I were there with you, we'd get it going.


Post# 562255 , Reply# 12   12/9/2011 at 22:53 (4,513 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture

Thank you very much Melvin, I'm 90% sure that the start windings are black and red. What I wasn't sure was exactly how the run windings are wired.

I'll try L1=Black+Orange and N=Red+White first leaving out blue and green over the weekend and let you know how it works out.

I never thought of using the variac, that is a good idea!


Post# 562261 , Reply# 13   12/9/2011 at 23:01 (4,513 days old) by supremewhirlpol ()        

Hey no problem! Did you ohm the red and black wires too?

Post# 562264 , Reply# 14   12/9/2011 at 23:03 (4,513 days old) by roto204 (Tucson, AZ)        
Why rewire?

roto204's profile picture
Shouldn't that spare Kelvinator motor just drop right in? ;-)



Post# 562266 , Reply# 15   12/9/2011 at 23:03 (4,513 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture
Yes I sure did, 3 ohms with the start switch in the start position and no continuity with the start switch in the run position.
 
Shouldn't that spare Kelvinator motor just drop right in?
Oh that would be a "drop-in" all right lol :-)


Post# 562286 , Reply# 16   12/9/2011 at 23:46 (4,513 days old) by supremewhirlpol ()        
A motor refit?

Robert, I have no doubt about your engineering skills. Looks like you have something brewing in the (rather large) pot. This should be interesting!

roto204:
I'm not so sure that Robert would be caught with such a creature like a Frigidaire Horizon 2000. Although I'm sure he's got one hiding in a closet somewhere!(ducks and runs)


Post# 562323 , Reply# 17   12/10/2011 at 01:37 (4,513 days old) by roto204 (Tucson, AZ)        
Hee-hee!

roto204's profile picture

Touche!!  ;-)

 

Oh, no, I don't doubt his engineering skills, either!  I bet his LK Roto-Rack plays a harp when the top rack starts spinning!  ;-)


Post# 562588 , Reply# 18   12/11/2011 at 09:05 (4,512 days old) by Jetcone (Schenectady-Home of Calrods,Monitor Tops,Toroid Transformers)        
Robert

jetcone's profile picture

I think I found a basic GE wiring diagram you can work off of:

 



CLICK HERE TO GO TO Jetcone's LINK

Post# 562750 , Reply# 19   12/12/2011 at 05:41 (4,511 days old) by toploader55 (Massachusetts Sand Bar, Cape Cod)        
OMG Nate...

toploader55's profile picture
"The Roto Rack plays a Harp when it the top rack starts spinning".

Tooo Funny. (But Maybe True...The SuperUnimatic has Sound Effects)


Post# 562760 , Reply# 20   12/12/2011 at 07:32 (4,511 days old) by gansky1 (Omaha, The Home of the TV Dinner!)        

gansky1's profile picture
Here you go - just a photo, no time to scan this am, will do that later if you need it.

This is from the TOL Kelvinator service manual, dated 1965


Post# 562765 , Reply# 21   12/12/2011 at 09:45 (4,511 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture

Thanks everyone, none of those diagrams seem to match up to this motor per se, but I think I figured it out last night.

The answer I believe is RED-BLUE-Power  and GREEN-BLACK-Neutral, seem to get the motor to run properly, but I'm not sure if this is in high speed or not. More to come.


Post# 562775 , Reply# 22   12/12/2011 at 11:55 (4,511 days old) by kenwashesmonday (Carlstadt, NJ)        

I'm not sure I like the idea of using a variac on an AC motor, low voltage can cause it to draw too much current and burn up, as often happens in a brown-out.  I would certainly use an ammeter to watch what it draws.

 

Ken D.


Post# 562783 , Reply# 23   12/12/2011 at 12:29 (4,511 days old) by mickeyd (Hamburg NY)        
Robert,

mickeyd's profile picture

I can't imagine what this is , and I can't WAIT to find out. Good luck. Sounds like you had a Eureka moment when the answer came to you in flash as you were distracted--or concentrating. And now, a big surprise is hiding under the Aworg Christmas Tree. This is exciting.


Post# 562821 , Reply# 24   12/12/2011 at 14:33 (4,511 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture

Using the variac worked because its fused and popped its fuse long before enough voltage made it to the motor to cause any harm when I was experimenting with the wires.  When I saw that I finally got the wiring set up correctly and the rotor started to turn slowly I immedialtey cranked it up to 120 volts to prevent any low-voltage issues from harming the motor.

 

Now the problem is the new motor wont fit in the space of the old motor because of the motor end bell sticking out further in the new motor.  I'm going to try and switch the motor end bell that doesn't contain the start controls, but one is a GE motor and the old bad motor that fits properly is a Westinghouse motor so I'm not sure that they are going to be compatible, but we will see.


Post# 562828 , Reply# 25   12/12/2011 at 15:28 (4,511 days old) by supremewhirlpol ()        

That's great! You got the motor working. Would the surprise get ruined if you posted pictures of the old motor? You never know what I may have lurking about.

Post# 562933 , Reply# 26   12/12/2011 at 23:26 (4,510 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture

Unfortunately the new Kelvinator motor is just about 1/2" too big to fit in the motor cradle of our mystery machine, so it wont work.  ***sigh***

 

So I'll figure out something, here is the original motor to the machine.  What is unusual about it is the bearing housing for one of the end bells is on the inside of the motor.


Post# 562935 , Reply# 27   12/12/2011 at 23:35 (4,510 days old) by lebron (Minnesota)        

lebron's profile picture
Bad news about this setback, I want to see this new machine so badly ! lol

Post# 562936 , Reply# 28   12/12/2011 at 23:37 (4,510 days old) by peteski50 (New York)        
new machine!

peteski50's profile picture
I am anxious to see what it is!

Post# 562941 , Reply# 29   12/13/2011 at 00:50 (4,510 days old) by whirlykenmore78 (Prior Lake MN (GMT-0500 CDT.))        
Someone to help

whirlykenmore78's profile picture
Robert: you may want to enlist the help of Electric Motor Repair. They are located @ 2010 N. 4th St. In Minneapolis Ph# 612-588-4693. We used them at my work last summer when the motor on our Hobart Dw was damaged by a power surge. These guys are good, the motor came back like new.
New motor from Hobart= $1400
Repair by EMR= $450
I hope this helps.
Nick


Post# 562943 , Reply# 30   12/13/2011 at 01:39 (4,510 days old) by arbilab (Ft Worth TX (Ridglea))        

arbilab's profile picture
Just blowing smoke out my arse, but I wasn't far off. Single start winding, polarity reversed by timer, separate H and L run windings with common return. Only thing I missed was the centrifugal switch between H and L. Oh, and you should be able to tell a start winding from a run, the start is smaller gauge or at least it was in the 1/4HP motor I built from a kit when I was 10 (1956).

Post# 562965 , Reply# 31   12/13/2011 at 07:12 (4,510 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
WESTINGHOUSE MOTOR

combo52's profile picture

Hi Robert it would best best to repair this motor by using parts from a similar WH motor from another washer or send it to a motor repair shop. WH appliances motors were never great motors and if fact we always said the worst thing about WH washers and dryers was that they used WH motors LOL. Usually only smaller second tier appliance manufactures ever used WH motors in thier washers and dryers.

 

Robert it would be helpful if you pictured the complete motor and said what it is out of as someone may have a good one laying around, also have you run the motor for a period of time while detached from the transmission to be sure that something is not binding in the transmission?


Post# 562968 , Reply# 32   12/13/2011 at 07:29 (4,510 days old) by gizmo (Victoria, Australia)        

Hi Robert

I see on the paper label of the Westinghouse motor a requirement to "use 200MFD" which is a reference to a capacitor. (= Condenser in US English??)

Is there a problem with the cap?

Dried out caps can cause motor starting problems, or running problems if it is a Capacitor-run motor.

(Some motors use the cap just for the start circuit, others use it in the run circuit.)

also, have you checked the motor for shorts to ground?

good luck with it

Chris.


Post# 562986 , Reply# 33   12/13/2011 at 09:15 (4,510 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture
Well the end bells between the two motors do not work, so I'm back to square one.

Robert: you may want to enlist the help of Electric Motor Repair.
Thanks Nick, I actually went there with the motor last week, they said it needs to be rewound at a cost of around $450. That will be the last ditch effort.

also have you run the motor for a period of time while detached from the transmission to be sure that something is not binding in the transmission?
Yes, although it doesn't stop and restart when there is no load attached, it clearly does not sound right when being run on the bench. Sounds like waves slowly moving through the motor.

Robert it would be helpful if you pictured the complete motor and said what it is out of as someone may have a good one laying around
The complete motor John is pictured a few posts above in #562933 and as for saying what its out of, NO lol. :-D

Is there a problem with the cap?
No cap problem, the problem with the motor isn't starting, it is staying running. It starts just fine, and the capacitor is out of the circuit during run mode. As far as I can tell there are no shorts to ground.


Post# 562995 , Reply# 34   12/13/2011 at 10:29 (4,510 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
WESTINGHOUSE MOTOR

combo52's profile picture

Robert it sounds like it has bearing problems, not electrical problems, bearings were one of the frequent problems with WH motors. You could just take the end bells off another WH washer motor and switch them. I will look around and see if I can find a similar WHM. Also would the motor fit from your other similar washer? that you were thinking about parting out.


Post# 562996 , Reply# 35   12/13/2011 at 10:44 (4,510 days old) by swestoyz (Cedar Falls, IA)        

swestoyz's profile picture
Interesting motor there ... Certainly is a short shaft (no pun intended).

More for something that would be direct drive or coupler driven...

Strange motor indeed.

Ben


Post# 562997 , Reply# 36   12/13/2011 at 10:46 (4,510 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
WESTINGHOUSE MOTOR

combo52's profile picture

Ben I think you are on to something.


Post# 562998 , Reply# 37   12/13/2011 at 10:53 (4,510 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture
John no, they are not compatible, the design had changed to a removable self-contained motor and this machine is the first year of this new design.

Could be bearing issues, I'll have to investigate that further, the rotor appears to turn fine, but I'll double check that.


Post# 563000 , Reply# 38   12/13/2011 at 11:18 (4,510 days old) by mickeyd (Hamburg NY)        
I have never seen a motor shaft so short either.

mickeyd's profile picture

I've got it!!! I know what it is!!! The motor is from that very shallow tub Asko front loader, the one that's about three inches deep. LOL.

 

Hey gang, maybe 45 of us could chip in ten bucks and get it rewound for Robert for Christmas--just a thought, only a click away through the upgrade.


Post# 563012 , Reply# 39   12/13/2011 at 12:41 (4,510 days old) by alr2903 (TN)        
MickeyD,,, I like your style.

MickeyD, thats a great idea,  most of us log onto the man's website everyday.  Let's give to someone who's given to every one of us everyday.   alr


Post# 563017 , Reply# 40   12/13/2011 at 13:09 (4,510 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture
Hey gang, maybe 45 of us could chip in ten bucks and get it rewound for Robert for Christmas

Thank you Mike, that is very sweet, but I'm not 100% sure that the motor is really the issue. I have more experiments to do just to be sure.


Post# 563019 , Reply# 41   12/13/2011 at 13:19 (4,510 days old) by mickeyd (Hamburg NY)        
Art, that's what I thought

mickeyd's profile picture

So I did it. Click UPGRADE at the top of the page, then you scroll down to unimatic 1140--he's way the hell down the page, tsk! (you'd think he'd make himself more accessible, hahaha )--and donate. I gave him 15 bucks towards the rewire. It took only seconds to accomplish. High time we gave the man a Christmas present.

 

I only hope that extra upgrade money doesn't go to Jetcone. LOL and hiding from the crate.

 

Thanks, Art, you opened up my heart.


Post# 563022 , Reply# 42   12/13/2011 at 13:24 (4,510 days old) by mickeyd (Hamburg NY)        
UH-OH

mickeyd's profile picture

Robert, I had the thread open and was composing while you posted, and i missed it. Sorry. I feel great, anyway. The gift was given a couple hours ago. Buy a box of candy or some powdered Tide HE--wonderful scent.


Post# 563066 , Reply# 43   12/13/2011 at 18:29 (4,510 days old) by cfz2882 (Belle Fourche,SD)        
run winding circuit

sounds like motor might have a break in it's run winding circuitry-a lot of single
phase motors have the run coils in series/parallel circuit-if there is an open in
one coil or faulty connection(s) in the run winding circuit,the motor may be
running on two run coils instead of four-causing it to bog down under load and
slow untill the start winding is activated and kicks the speed back up to start
bogging process over...
If there is a break in the run circuit,the problem can often be found and mended
without a rewind.


Post# 563088 , Reply# 44   12/13/2011 at 20:44 (4,510 days old) by nmassman44 (Brooksville Florida)        

nmassman44's profile picture
Motor cradle...hmmmm methinks or it sounds like your working an a Philco Ford washer. I have the repair manual for it and it has wiring diagrams for the motor for GE, Westinghouse...if it is I can scan...

Post# 563104 , Reply# 45   12/13/2011 at 22:20 (4,509 days old) by HooverWheelAway ()        

I know what it is!  A bottle of Jack Daniels and the answer is yours!  :-)

 

 

 

 

 

Just kidding!

 

 


Post# 563108 , Reply# 46   12/13/2011 at 23:02 (4,509 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture
I believe I solved the problem tonight. Full story tomorrow, but first...

Post# 563111 , Reply# 47   12/13/2011 at 23:39 (4,509 days old) by golittlesport (California)        
ooooh! aahhhh!

golittlesport's profile picture
Beautiful!!!! How spiralatorous!

Post# 563112 , Reply# 48   12/13/2011 at 23:39 (4,509 days old) by pdub (Portland, Oregon)        
WOW!

pdub's profile picture
Another beautiful rare machine. How do you do it?

Post# 563113 , Reply# 49   12/13/2011 at 23:44 (4,509 days old) by alr2903 (TN)        
that's "EASY"

Thats something i have never seen, in the home version, I do remember their coin ops some survived into the 1970's.  Robert it looks brand new. Please let us know about that motor.  I will tune in tommorrow for the rest of the story. LOL @ Fred.. alr


Post# 563130 , Reply# 50   12/14/2011 at 01:08 (4,509 days old) by mayfan69 (Brisbane Queensland Australia)        
Gorgeaus!

mayfan69's profile picture
That looks pretty gorgeaus!!!

Post# 563140 , Reply# 51   12/14/2011 at 04:08 (4,509 days old) by aldspinboy (Philadelphia, Pa)        

aldspinboy's profile picture

Robert that is absolutely....Beautiful !!!

Where did you find him ?

 

Ooooh a SOAK cycle...NICE .

How does it work ?

 

 

 

 

Darren k


Post# 563151 , Reply# 52   12/14/2011 at 07:31 (4,509 days old) by tlee618 ()        

Robert you must have been an especially good boy this year!!  Santa brought you something really special.  Looks to be in mint condition as well.  Please do tell us the story behind it.  Glad to that you think you have the motor issue solved.   


Post# 563155 , Reply# 53   12/14/2011 at 07:45 (4,509 days old) by swestoyz (Cedar Falls, IA)        

swestoyz's profile picture
Now that is a sweet find. I believe it was posted on CL earlier this fall out in CA? Love the control 'tower' design.

I showed a co-worker the motor and he instantly said it would have been direct drive, and a light bulb went on and I thought - it's a EASY!

Ben


Post# 563159 , Reply# 54   12/14/2011 at 07:56 (4,509 days old) by gizmo (Victoria, Australia)        

that is a thing of beauty...I'll be holding my breath till tomorrow for the full story.

Can you please give us some background on these machines - Who made them, are they a unique design to Easy or a rebadged something else, you know the stuff.

Thanks

Chris.


Post# 563161 , Reply# 55   12/14/2011 at 08:13 (4,509 days old) by Pulsator (Saint Joseph, MI)        
OMG!!!

pulsator's profile picture
That is GORGEOUS!!! So simple!!! I LOVE IT!!!

Post# 563163 , Reply# 56   12/14/2011 at 08:19 (4,509 days old) by bajaespuma (Connecticut)        
Aferim!

bajaespuma's profile picture

You have wonderful automatic washer Karma. A very adorable BOL-ish machine with an Easy Spirolator!! I've enjoyed this thread and want to know more about what a "variac" is although it seems like it's some sort of voltage regulator. Sounds very "Desk Set".

 

It's looking like husbands in the Twin Cities used to buy their wives automatic washers that would sit in basements unused while they wore out the old wringer machines.

 

Oh wait, I get it! Vary  + AC! right? (serves me right for being AC-DC).


Post# 563194 , Reply# 57   12/14/2011 at 10:19 (4,509 days old) by Unimatic1140 (Minneapolis)        

unimatic1140's profile picture

Ken a Variac lets you plug an electrical device into it and you can dial the voltage down to 0 volts or up to as high as 150 volts.

 

I found this image of a variac almost identical to the one I have...


Post# 563523 , Reply# 58   12/16/2011 at 09:13 (4,507 days old) by wigwag (San Diego)        
I thought thats what it was!

Err I mean I thought it was the Easy! That machine was right here in SD and before Kevin found it I offered the guy 20 bucks, in retrospect I'm glad he didn't take it as I wouldn't have appreciated it as much as Robert. Congrads robert!!


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