Thread Number: 59293  /  Tag: Vintage Automatic Washers
70's Lady Kenmore Agitator Removal
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Post# 818874   4/11/2015 at 21:58 (3,295 days old) by flyingethan (Oklahoma City)        

Does anyone know how to remove the agitator from a 70's series Lady Kenmore Heavy Duty washer, model number 11072693430? The top half of the agitator came off easy enough. After popping the cap off I unbolted it and it came off just fine. However, the bottom half of the agitator is firmly attached and I am not sure if it is supposed to simply slide off of the drive shaft or if there is some other means by which it is being held on. I have pulled on it pretty good hoping it would break free and slide off but I am afraid of being more aggressive and damaging something if it is attached some other way. Anyone know if that agitator simply pry's off or is supposed to be removed some other way?

A little background info.. I bought this set, matching washer and dryer, a couple of years ago and stored them in my garage until a couple of months ago. I replaced many components on them and cleaned the hell out of them. They both have been working great once I had gone through them. This weekend the washer developed a leak and I think it might be the main tub seal. I can get the seal but I've got to get the agitator off to fix it.


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Post# 818876 , Reply# 1   4/11/2015 at 22:08 (3,295 days old) by Yogitunes (New Jersey)        

yogitunes's profile picture
first of all..Welcome to the club....


and that is one beautiful top of the line set....you must have just about every option....

those dual actions, as well as a few others can be tricky to get them removed....

but here we go....well, this is at least one option....

items you will need:

two towels
a 2x4 about two or three foot long
and two ratcheting tie downs

since this is a Kenmore with that side opening lid, and the long dispenser, your going to lay the two towels, folded up, at the 7 and 2 o'clock position, then take the 2x4 and set across the towels, then with the two tie downs, loop them under the agitator in a cross formation, and up and over the board......and start with each adding 2 to 3 clicks on each one until the agitator slides up and off....

this has to be the simplest and quickest way I have gotten some tough ones off.....there are other methods....but this should be able to be done with simple things you have around the house....

let us know how you make out.....



Post# 818945 , Reply# 2   4/12/2015 at 09:39 (3,295 days old) by bendixmark (Winchester Mass)        
removal

Disconnect the hot hose from the washer and and let it pour slowly on the agitator spline for 5 minutes, the agitator should now pull off.

Post# 818976 , Reply# 3   4/12/2015 at 15:07 (3,294 days old) by flyingethan (Oklahoma City)        

Thanks for the help. I will try that today and I'll report back. I don't want to continue with the repair until I have the parts in hand but at least I'll know how to get that agitator off.

I have been lurking (reading) on this site for a few years but now I have finally become a member. The last few years I have been restoring my Frigidaire Flair ranges. Thanks for the welcome.

I bought this set from a lady who didn't appreciate what she had at all. She had gotten them from who-knows-where and just wanted them gone because she was moving. When I got there to pick them they were still connected and had clothes in them. They were absolutely filthy. I tore them all apart (except for the agitator and tub of the washer) and cleaned everything thoroughly inside and out. After that I connected them up and tested them. I found several problems but I've been very lucky and I have been able to find all of the parts that I have needed, so far. I love avocado and I want to keep this set going for as long as possible. The dispenser lid and lid-frame on the washer is black because the old one was missing the lid and was broken. I was able to find a new dispenser lid/ frame but only in white (I was thrilled that I was able to find one) so I painted it black. I would have painted it avocado but I couldn't match the washer color.


Post# 818998 , Reply# 4   4/12/2015 at 18:33 (3,294 days old) by whirlykenmore78 (Prior Lake MN (GMT-0500 CDT.))        
Great set!!!!!!!!!!!!

whirlykenmore78's profile picture
A set of these are on my bucket list. My Grandparents had one in harvest gold and they were AMAZING! I saw them even wash my aunt's horse blankets, 2 @ A TIME! They got clean too. When Gramps sold the house the machines were 29 years old and still going strong. Clearly some of the best machines Whirlpool ever made.
WK78


Post# 819015 , Reply# 5   4/12/2015 at 20:44 (3,294 days old) by flyingethan (Oklahoma City)        

Alright guys, this ain't workin'. I filled the tub up with scolding hot water and let it sit for two hours. I applied the make-shift winch as recommended above (that's what the pics are of) and the agitator will not budge. I emptied the water with the winch in place and filled it up again with hot water leaving the tension on the winch. Still nothing. I am afraid of putting anymore pressure on the agitator because I don't want it to break. I've got it flexing pretty hard.

Is there another way to get this thing off?


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Post# 819023 , Reply# 6   4/12/2015 at 22:58 (3,294 days old) by Kenmoreguy64 (Charlotte, NC)        

kenmoreguy64's profile picture
Ethan,

Question...there were two versions of this agitator, at least in the early days when your washer was made. The first version used a center spring to help hold the auger off the base agitator just so much as needed to make the auger engage the drive notches.

A newer version was quickly released which uses a revised auger with two red drive shoes inside the auger.

Which version do you have?

The reason I ask is because these agitators will often get stuck like this as (unfortunately) the agitator shaft splines rust and expand, which freezes the agitator on to the shaft. I have literally picked up machines off the floor briefly trying to get agitators off. When I have spares I have driven a large screw driver into the top to split it open. They always are then easy to remove but the agitator is then ruined.

If you have the first version of this agitator, replacement bases are probably impossible to find, but I have four of them left over from machines that I swapped in newer versions. You are welcome to one if you want to break out the agitator base. I know this sounds a rough way to get it out, but it will work if you get desperate.

The only other suggestion I can think of is to use an Agitamer if you can find one. These are rubber diaphragms that go under the agitator base and are filled with water. As it fills and expands, it exerts pressure from underneath the agitator and will eventually free the stuck offender.

You could also try the hot water again but pour it directly onto the top of the agitator instead of filling the tub.

Good luck!!!!! Let us know how it goes!

Gordon


Post# 819026 , Reply# 7   4/12/2015 at 23:35 (3,294 days old) by Kenmoreguy64 (Charlotte, NC)        

kenmoreguy64's profile picture
Ethan,

I have more info for you.

I looked up your model on Sears' parts website. The parts diagram for the agitator shows the first version with the spring. That is good if you want one of my old ones.

When you get the agitator off, we need to examine the shaft splines. If they are rusted there will unfortunately be another problem to deal with.

Gordon


Post# 819027 , Reply# 8   4/12/2015 at 23:58 (3,294 days old) by arris (Rochester New York)        
Man

arris's profile picture
Looks like that's a bitch..... don't you love it when people neglect things ??? I had one like that.... used some rust buster.. would tap with a hammer lightly, apply more rust buster.. after 3 days of doing that mine came out...........I was pretty fed up at that point and started pulling and pulling.. it came out........... so fast it hit me in the nose, and gave me a bloody nose.. but it came out... have you tried spraying it with anything like that ?? tapped it, let it sit and try again ????

Post# 819061 , Reply# 9   4/13/2015 at 08:12 (3,294 days old) by flyingethan (Oklahoma City)        

My agitator uses the center spring. It's probably never been removed before and may likely be rusted on. I will look for an Agitamer today. If I can't find one then I may have to go the route of splitting it to get it out. If I do that then I will definitely be in the market for a new agitator. I will try pouring hot water over the top of the agitator today.

There is an appliance parts store where I live that I am going to call today. They guys that work there are awesome and have tons of old parts (many parts are NOS). I know that there is newer version of the agitator that I would like to replace this one with but I'll see what's available.

As far as applying rust buster, I wouldn't know how to apply it. Since the agitator base is closed at the top, how would I get the rust buster onto the spline to free up the rust? If the spline is rusted I will thoroughly clean it (maybe take a wire brush to it) and get off all of the rust the best I can and coat it with oil prior to installing the agitator back on.

Once I get the agitator off I am not sure which seal(s) to purchase to stop the drum from leaking. I will try that appliance parts store today and see if they can tell me which seal(s) to buy.

Thanks guys. Your information is awesome! At least I know that I can get the agitator off even if it means destroying it.


Post# 819063 , Reply# 10   4/13/2015 at 08:23 (3,294 days old) by Yogitunes (New Jersey)        

yogitunes's profile picture
just apply any sort of rust buster, penetrating fluid, WD-40, etc....down the center where the bolt goes, it may take a while to seep down, and you may have to apply several times....

very few times this has not worked, unfortunately this may be one of them, but give it your best shot first, and as a last resort, it may have to be broken off....


Post# 819075 , Reply# 11   4/13/2015 at 10:34 (3,294 days old) by flyingethan (Oklahoma City)        

I didn't know that the top of the agitator where the auger bolt screws in was open to the spline. That's good news.

I will try some WD-40 on it tonight. I'll let it set for a while and tap on it using a block of wood.

If I retain pressure on the agitator by leaving the winch in place then use a smaller bolt (so I don't damage the threads) and tap on the top of the spline with a hammer that might drive the shaft out of the agitator. I noticed that when I have pressure on the agitator using the winch the whole tub assembly raises up slightly which means I have a tiny bit of play that will allow me to drive the shaft down just a bit while the agitator is being pulled upward. This might let slowly tap it out, if that makes sense. One way or another I'll get it free.


Post# 819102 , Reply# 12   4/13/2015 at 14:04 (3,293 days old) by Yogitunes (New Jersey)        

yogitunes's profile picture
yeah, its going to take a little bit of time......I had one that took almost three days, just by leaving the tension on there, and constantly adding more penetrating fluid....blind luck, it let loose on its own....

who knows, you may want to venture with some trial agitators, just for fun, or to see different results from each one...I too prefer the DualAction, but interesting results from a RotoSwirl, RotoFlex, PentaVane, PentaSwirl, or even a Surgilator!


Post# 819156 , Reply# 13   4/13/2015 at 20:34 (3,293 days old) by arris (Rochester New York)        
Agitator

arris's profile picture
If the only way you can get this off is to bust it.. I have a gold kenmore agitator from a 72 standard capacity washer I won't be using, I would think it should fit this machine, maybe someone on here would know... if you need it you can have it...

Post# 819159 , Reply# 14   4/13/2015 at 21:14 (3,293 days old) by bendixmark (Winchester Mass)        
hot water

Did you pour hot water over the agitator spline as I suggested?Filling the tub with hot water wont do a thing.You want the hot water over the spline where the bolt goes to make it expand,this almost never fails for me.Heat it up pound then pull the agitator from the bottom with all you have got.

Post# 819160 , Reply# 15   4/13/2015 at 21:15 (3,293 days old) by flyingethan (Oklahoma City)        

Thanks for the agitator offers but I bought a new one today from Sears parts direct. The new one is designed to operate quieter as well. It should be here in about a week. I want to still try and salvage the one that's on there so I am letting WD-40 soak in while keeping tension on it. I tried tapping on the top of it and pouring hot water over the top of it for a long time but neither helped. We'll see if keeping tension on it and continually spraying WD-40 in the top of it breaks it free. I'll give it until the new agitator comes in the mail. At that point it's destruction time.

I looked for an Agitamer today but I can't seem to find one.

Once again, thanks for the offers. I appreciate it.

Once I get this thing off I will take pics and show everyone what the spline looks like.


Post# 819168 , Reply# 16   4/13/2015 at 22:38 (3,293 days old) by Kenmoreguy64 (Charlotte, NC)        
Leaky tub

kenmoreguy64's profile picture
Ethan,

You mentioned that the tub is leaking and that you don't know what seals to buy. Have you ascertained where the water is coming from?

Your tub has five seal points, any one of which could be causing the problem. The most likely ones are the centerpost tub seal or gasket, which is part number 383727. These are only a few bucks to purchase and fail often in belt drives. The other frequent culprit is the tub outlet hose, which is what the tub filters and drains from. This is part number 96386 and is NLA now from Whirlpool as they haven't been used in production since summer 1981. If your machine is leaking here, the left front corner of the baseplate will be wet or possibly already rusting.

The third place is where the bleach hose from the triple dispenser enters the tub....front right corner, at 4 o'clock or so. This special hose may not be very plentiful in supply. They can be helped with sealant and reused.

The other two places are less common leak sources. First, the air dome in right rear corner could be leaking, New air domes with seals can still be found or the old one can be sealed with sealer. I doubt this is your problem.

The last is the tub mounted lint filter, left rear at 10 o'clock. You will have wet filter hoses and a wet baseplate in this area if there is a leak here.

My guess is either the center gasket or the outlet hose, sometimes it's both. I have changed both of these as heavy maintenance items when I already have a machine apart for other reasons. Maybe your parts place still has the 96386 outlet hose in stock.

Question -- are you sure the pump is ok?

I hope this has helped! I hope also that the tub doesn't have a rust hole developing. These can be pesky for sure but we'll help you there as well if you need it.

Gordon


Post# 819209 , Reply# 17   4/14/2015 at 07:24 (3,293 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
GETTING A STUCK AGITATOR OUT OF A BD WASHER

combo52's profile picture

Hi Ethan, and Welcome to the group.

 

The only way I ever had much luck getting really stuck agitators out of these washers is to really heat the top area of the agitator and along with the straps or agita-tamer you might have a decent chance. I heat the agitator top area with BOILING water, or a heat gun for quite a while [ almost to the point of softening the polypropylene plastic agitator a little], hot water from the water heater is just not hot enough to do much good.

 

And really the best thing to do is just break it out as Gordon suggested and get a replacement agitator from him, this is what I often do if a replacement is available.


Post# 819219 , Reply# 18   4/14/2015 at 09:53 (3,293 days old) by flyingethan (Oklahoma City)        

I'm gonna give it until my new agitator comes in the mail. At that point I will break out the old one. I haven't tried boiling water yet. I am going to do that tonight and see what happens.

I have replaced the water drain pump, reservoir (it was broken and leaky) and the solenoid assembly for the reservoir (opens up to release the bleach into the system) (it was broken and leaky). Bleach hose is good. I cleaned it out, re-installed it and it's dry. Air dome is good and dry.

The lint filter was my first thought. It is wet underneath the filter on the base plate but the hoses going in and out of it are dry and the water appears to coming from between the base plate and the tub. So my thought this far is the center post tub seal. I've gone through everything except that seal and the lint filter. I can't really tell which it is without getting the tub out.

The water is emanating from between the base plate and tub on the left side pretty much in the middle between the front and rear of the unit. Everything above this is dry and everything underneath is dry (I've gone through all the possible leak points underneath and it's good to go). The tub outlet hose where it attaches to the tub could be the problem but I can't tell without getting the tub out.

So, my thinking is it's probably the centerpost tub seal. When I get it apart I'll replace everything I can just to be sure.



Post# 819267 , Reply# 19   4/14/2015 at 21:35 (3,292 days old) by flyingethan (Oklahoma City)        

Good news! and bad news.

The good news is I got the agitator off today. Woo hoo! The bad new is that I have some serious rust issues.

After slowly pouring two pots of boiling water over the top of the agitator it finally busted loose. Thank you everyone for your advice.

Okay buddies, I need more of your advice. I found my leak. The basket has some rust but is still usable. The tub has some serious rust in two spots. Where the air dome attaches to the tub is rusted through making a small hole. The center of the tub where the centerpost tub seal goes is rusted badly enough to the point where it probably won't seal anymore. It looks like I tore up that center hole in the tub getting it out but I didn't. It came out looking that way. Both places were leaking. Oddly enough though the air dome hole never showed signs of leaking even though it is clearly rusted through.

The centerpost is rusted badly too. I took a wire brush to everything and still have good metal but it is so pitted that I don't know if I can achieve a seal. Please take a look at the pics and let me know if these things are salvageable.

I have a new centerpost tub seal and it fits snugly but I'm not sure if will be adequate. I've thought about having a buddy weld over the hole next to the air dome and then weld in a plate in the center of the tub to try and create a hole that might create a seal. I'm not sure it would work but I do NOT want to get rid of my washer.

Could I just silicone the crap out of the leaky areas along with using the new seal ( I have new screws with new seals for the tub too).

Is the outer centerpost part of the base? Or is the entire centerpost part of the transmission?

Anyways, does anyone have a basket, tub and/ or base (or transmission if that is what the outer centerpost is part of) that they would be willing to sell? I know it's a long shot but I will gladly pay a higher than normal price for them plus shipping. Plus I would gladly pay for the effort that it takes to package them up and mail them.

I've thought about taking my parts to the local used appliance stores and seeing if they might have some used replacements laying around that I could buy.

Alright, at least I know what I've got now.

Any suggestions are welcome.


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Post# 819273 , Reply# 20   4/14/2015 at 22:20 (3,292 days old) by Kenmoreguy64 (Charlotte, NC)        
Wow Ethan....

kenmoreguy64's profile picture
You've got some work on your hands.

Starting with the basket....that rust hole is probably not a big deal but I would cover the area with POR-15 to try to stop any further deterioration --- on both sides of the tub center tube.

The centerpost has indeed lost a good bit of surface area. If you think it is still sufficiently strong as not to break, my solution would be to clean it thoroughly, paint it liberally with POR, then when dry, I would rub on a layer of two part epoxy and make sure it is flush with the rest of the centerpost. This will build you a new sealing surface. Just make sure it is smooth.

The tub...Boy, if these were still available, that tub would be a tosser for sure. Try to re-form the round edges of the centerpost area as your first step. POR-15 the entire area as a lot of porcelain is missing there. Once the sealing edges are straightened back out, try putting sealant on the new 383727 gasket, insert the gasket, then seat the tub in the machine before the sealant dries. Then, fill the area all around that mangled tub lip with two part epoxy. Believe it or not it has worked, well enough for my own use on a stricken machine. Not sure I'd want to warranty that to a customer but for me it has worked. You can use two part epoxy on the air dome hole as well.

I think I would paint the surface rush on the baseplate with POR-15 as well.

Like I said, you have your work cut out for you, but it's worth a shot!

Gordon


Post# 819277 , Reply# 21   4/14/2015 at 22:29 (3,292 days old) by arris (Rochester New York)        
CenterPost

arris's profile picture
For the centerpost you may want to look for a sheet metal/machine fabrication shop...I have one in my area that installed a new centerpost for my 75 LDA9800 WP.. here is a picture after the install... as far as the outer tub.. there was a place in Grand Junction CO that had many outer tubs.. you will need to take in inside dimensions and the height... I cannot remember the name of the place off the top of my head.. you could google appliance repair/parts in Grand Junction C.O. not sure if they would have an inner tub.. there is an appliance salvage in AZ to.. when I remember the name will send it. attached is my new centerpost... Jim

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Post# 819278 , Reply# 22   4/14/2015 at 22:32 (3,292 days old) by arris (Rochester New York)        
CenterPost

arris's profile picture
The CenterPost is pressed in and is part of the baseplate..

Post# 819282 , Reply# 23   4/14/2015 at 22:35 (3,292 days old) by flyingethan (Oklahoma City)        

Arris,

Did the machine shop make you a new centerpost, refinish the old one or just install one that you had into the base?

That sure is a pretty picture.


Post# 819285 , Reply# 24   4/14/2015 at 22:46 (3,292 days old) by arris (Rochester New York)        
Machine Shop

arris's profile picture
I bought 10ft of stainless tubing, the inside diameter was smaller than the original but the outside was the same. In order for the bearings to fit they had to mill some down on the inside. they measured the old one removed it, cut my stainless to the correct length and installed the new one. For the baseplate mine was in very good shape very little rust.. I sanded it, put a coat of primmer on, then painted it.. I think I,m gonna put a coat of Epoxy on it...
I had shoulder surgery for a torn Rotator cuff in December, and was not able to do much work on it.. but now I'm doing pretty good so gonna start putting it back together. before I do though I think I'm going to go to the machine shop with my outer tub and see if they could make a new one.. just for the heck of it.... before it goes back in the machine, figure all they can do is say NO.... Jim


Post# 819343 , Reply# 25   4/15/2015 at 07:52 (3,292 days old) by flyingethan (Oklahoma City)        

Fantastic effort. I am going to see if I can replicate your efforts. Where there's a will there's a way.

If I can have a new post made and get a hold of a another tub I don't see why this washer can't last another 40 years.

Let the hunt begin.

What kind of business did you buy the stainless steel tube from?



Post# 819377 , Reply# 26   4/15/2015 at 11:52 (3,292 days old) by arris (Rochester New York)        
Stainless

arris's profile picture
I had the shop measure the old one and then they ordered the new one... I had to buy 10ft and still have most of it in the basement, I wanted to keep it so I could have another centerpost installed in a baseplate... good luck, keep everyone here posted on how you make out... Jim

Post# 819404 , Reply# 27   4/15/2015 at 14:31 (3,291 days old) by flyingethan (Oklahoma City)        

KenmoreGuy64, is there a particular sealant that you would recommend if I was going to try and reuse the tub and basket?

Post# 819441 , Reply# 28   4/15/2015 at 19:40 (3,291 days old) by Combo52 (50 Year Repair Tech Beltsville,Md)        

combo52's profile picture

Hi Ethan I am glad the boiling water suggestion worked. 

 

I would look for a good donor basket outer tub and base plate the rust is bad enough around the hole in the basket that that basket will break in the not-too-distant future. The rusted center post is also in danger of rusting through and Breaking.

 

If you want to try fixing the rusted center post we had good luck with buying thin wal stainless steel tubing then sanding the rust off the center post and slipping the stainless steel tubing over the rusty Center post and then welding it at the top and the bottom doing this is much easier than trying to replace the entire center post and you're much less likely to have problems with alignment.

 

The best type of sealant to use around holes in the outer tub is 100% silicone rubber RTV sealant it's easy to get and works very well.


Post# 819451 , Reply# 29   4/15/2015 at 22:06 (3,291 days old) by flyingethan (Oklahoma City)        

Combo52. Great idea. I found a machine/ fabrication shop where I live that is willing to help me out. Your idea of slipping a thin wall tube over the post is a good idea.

I was thinking 100% silicone but I just wanted to make sure that there wasn't something else that is even better. I am thinking Permatex Blue is probably a good option.

I called Appliance Express in Glendale, AZ today and they have several of my washers sitting outside. They said that they would get into them tomorrow and send me pics of the parts that I need. I will be able to see if the ones they have are in better shape than mine or not. They said that the tubs, baskets and bases that they have might be in okay condition. We'll see tomorrow.

There's another place locally to me that thinks they can muster up some parts.

Also, I've seen a few similar models on Craigslist locally that might work. I just need some time to go check them out. Apparently there were many of those around here, Oklahoma City, not too long ago but they have started dwindling in recent years. My local appliance shops say they still get them from time to time.



Post# 819600 , Reply# 30   4/16/2015 at 21:32 (3,290 days old) by bendixmark (Winchester Mass)        
sealant

You want to use clear non flowing silicone that blue stuff wont last.

Post# 819918 , Reply# 31   4/18/2015 at 17:48 (3,288 days old) by flyingethan (Oklahoma City)        

Good to know about the silicone.

I have the machine completely apart. Appliance Express in Arizona is getting into the machines that they have outside to see if what they have is in better condition than what I have. They will let me know next week.

I am dropping off my base, and tub at the machine shop on Monday. They said that they can slide a new piece of thin wall stainless steel tubing over the existing center post and weld it to the base and the top of the center post thus sealing the rusty exterior of the existing center post. Hopefully this will prevent further rust while adding strength to the center post and provide a nice clean surface for the tub seal to slide over. I hope it works.

They also said that they might be able to fabricate a new center post hole for the tub out of a piece of steel and weld it either over the old hole or cut out the old hole and weld in a new piece. If they can do that than they will also be able to weld over the rust spot adjacent to the air dome. I am concerned that they won't be able to do it because of the porcelain coating in the tub. We'll see.

Now I have another question. How do you get the bleach tube off of the tub without breaking it? And, how to you get the lint filter off of the tub?


Post# 819930 , Reply# 32   4/18/2015 at 19:35 (3,288 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
Great progress on a Leaky LKM Washer

combo52's profile picture

The thin SS tube over the center-post works great, we have done it on four washers so far.

 

It is easy to remove the lint filter, you just unscrew the pot-metal ring on the inside of the outer-tub and the filter lifts off. I would replace the LF while you are doing all this work, the new filter comes with new mounting nut and gasket as well.

 

The bleach hose can be softened  [again] with boiling water or a heat gun and pushed in from the outside of the OT and cleaned and reinstalled with a good sealant.


Post# 820144 , Reply# 33   4/20/2015 at 10:21 (3,287 days old) by flyingethan (Oklahoma City)        

I brought my base and tub to the machine shop today and they think that they can install a thin-walled stainless steel sleeve over the old center post and repair the holes in my tub. I'm excited and looking forward to seeing the finished product.

However, the rubber seal/ boot at the very top of the center post (I can't locate it on the parts diagram at Sears Parts Direct) will have to be pulled out because the heat of welding the new stainless steel sleeve will melt that seal/ boot.

How do you un-install that rubber seal/ boot on the top of the center post?

It looks like it's function is simply to keep water from entering the top of the center post between the center post and the gear case outer drive shaft.

Does it just pop in and out or do you need to use a special tool to "press" it in? The "center post upper drive bearing" (part # 54207) is metal so I am not worried about that being affected by the heat of welding. I just need to know how that rubber seal/ boot goes in because I will have to replace it if I can find another one or re-use the old one if I can get it out in one piece.

Any other rubber seals in the center post that I should be concerned about during the welding process?

Combo52, when you have had a SS tube installed over an existing center post did you have the top of the sleeve welded to the center post as well as the bottom or did you leave the top un-welded so as to not affect the rubber boot/seal at the top of the shaft?

On the tub, the center post hole is being cut out and replaced with a piece of steel flush welded in and the hole being cut into the new piece of steel. The machine shop is not sure if they can re-create the lip that is part of the original hole but they will try. If the tub center post hole does not have that flanged lip I am a little concerned that I may have a difficult time creating a good seal between the tub and the center post via the washer tub seal (part # 356934). At least it will be better than what I have now.


Post# 820145 , Reply# 34   4/20/2015 at 10:34 (3,287 days old) by flyingethan (Oklahoma City)        

After further inspection of the parts diagram it looks like the seal/ boot that is in the top of the center post is actually called the "washer tub seal" (part # 356934). It looks like it just pushes in to the top of the center post.

Also, I can't tell if the seal at the bottom of the center post will be affected by heat of welding. It looks like that seal is just called a "seal" (part # 54209). I'll just have to wait and see if it is still good after my base gets fixed.

The seal between the center post and the tub is called a "washer door boot" (part # 96690). I actually already have a new one of those ready to be installed when the base and tub are done.

I'm excited about the possibility of actually being able to keep my washer in working condition. Fingers crossed.


Post# 820221 , Reply# 35   4/20/2015 at 21:10 (3,286 days old) by flyingethan (Oklahoma City)        

Update! I just thought that I would share some of my progress with y'all.

I've posted a picture of what the rim of my tub looked like yesterday and what it looks like today. Those big holes are gone and the patched area looks fantastic. I'm very stoked.

I figured out answers to some of my own questions that I posted above. The washer tub seal that is in the top of the center post does just pop out. Putting in a new one won't be a problem. The bottom seal for the center post is the same way as far as I can tell.

My machine shop guy said that he can't find stainless steel tubing the correct size to weld on over my old center post. However, he has steel tubing that does fit. So, that's what I will do then I will coat it with POR15 when it's done.

I'll post more pics when the parts are finished being repaired.


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Post# 820223 , Reply# 36   4/20/2015 at 21:17 (3,286 days old) by flyingethan (Oklahoma City)        

Combo52,

Where did you buy your stainless steel tubing from? The machine shop that I am using can't find the correct size tubing in stainless steel.


Post# 820234 , Reply# 37   4/20/2015 at 23:12 (3,286 days old) by flyingethan (Oklahoma City)        

Another question for everyone. Do you think it's a good idea to add/ change my gear case oil while I have the washer apart?

I've never noticed it leaking any oil. I see what looks like a drain plug on the the gear case. Looks like the natural place to drain and replace the oil.


Post# 820279 , Reply# 38   4/21/2015 at 06:21 (3,286 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
Rebuilding A KM Washer

combo52's profile picture

Hi Ethan, Great progress, You may want to change the oil but there may be several even important things that you should be doing if you want to possibly get upwards of another 20 years use out of this washer.

 

My Friend Smitty got us around 4 feet of the thin wall SS tubing from a supplier in NJ, I will talk to him shortly and see if he can figure out where it came from, I would like to get some more myself as I have at least another dozen BD WP-KM washers that I want to rebuild in the future as well as rebuilding some for other folks in the group. You would be much better off with SS tubing, the orignal center post was heavily plated to prevent rust, the problem with just painting it is if you get even a tiny gap in the paint it may rust pretty fast. The other way we have talked about preserving these old center posts was to cover them with a vinyl-plastic type sheath. My vacuum cleaner butty Jason has said that it might be possible to get heat shrink tubing large enough to cover a center post and shrink it in place over the center post old or new to protect it from water. I will ask him about this as well when I see him a little later.

 

There is no drain plug on the transmission for oil changing purposes, I can tell you how to check the oil quantity and quality so you can determine if it is really necessary.

 

If you send me an Email with your phone# and best time to call I can describe in much better detail, John L.


Post# 820303 , Reply# 39   4/21/2015 at 10:13 (3,286 days old) by kb0nes (Burnsville, MN)        

kb0nes's profile picture
What is the outside diameter of the center post? I'm guessing it is a bit over 2". In this size range 304SS tube is still stepping in 1/8" increments for the most part. Give me the diameter and I will find a source. There are many online metal retailers today so the options are great, even for small quantities.

The heat shrinkable tube idea seems like a excellent way to extend the life of the center post. I looked at Raychem and 3M to see if they have an adhesive lined product but most stop at about 1" dia. If you coated the center post with a good adhesive before shrinking that should keep the water out. The center post on Ethan's machine may need a bit more support then the heat shrink tubing though.


Post# 820758 , Reply# 40   4/24/2015 at 09:47 (3,283 days old) by flyingethan (Oklahoma City)        

I measured the outer diameter of the center post at 1 3/4 inches. The machine shop just called me and said that my parts are ready. I plan on picking them up tomorrow. I will post pics when I get the parts back (the tub and base).

I am thinking that painting the post with POR 15 might be good enough. However, I like the idea of applying heat shrink around it. Especially if I use an adhesive and shrink up the material before the adhesive dries. Then when it dries that heat shrink would really be bonded to the post. That is a good idea. I also like the idea of sealing the top and bottom, where the heat shrink ends, with silicone which will really keep the water out. I've yet to find the right size heat shrink but I will keep looking.


Post# 821187 , Reply# 41   4/27/2015 at 18:00 (3,279 days old) by flyingethan (Oklahoma City)        

Check out my tub and base. They came out very good. The machine shop used cold rolled steel just bigger than the original center post. They milled the outer diameter of the cold rolled steel tube down to a thickness that would accept the center post tub seal. Then they welded it to the base just past that first relief where the original center post is mounted through (I hope that makes sense) to give it structural integrity. At the top of the post they welded it to the original post, filled it in and ground it flat to the same height as the original center post. The "new" post is a little bit thicker than the old post but is strong and solid.

I have all new seals for the center post and the tub for when I put it back together.

The machine shop repaired the big holes on the rim of the tub (the area where the water inlet sprays the water into the tub/ basket) and the small hole next to the air dome. They cut out the old center post hole and welded in a new steel plate. They cut the correct size hole in the new steel and even created a lip to seat the tub onto the tub seal.

I am very happy with the results. All in all it cost less than I though it would. Especially considering that these parts are N/A.

I have the POR 15 (as well as the de-greaser and metal prep) ready to go. I sanded the base down and I am ready to paint it as soon as I get some dry days (it's been raining here for a while). I got all of that hardened soap scum off of the bottom of the tub and I will paint the exposed metal areas and the small surface rust areas with POR 15 of the tub as well.

I plan on painting a few small areas of the inside of the washer cabinet with POR 15 as well. There are a few small surface rust areas that probably won't cause any future problems but I might as well take care of everything since I have it apart.

I will update when I get the parts painted.


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Post# 822454 , Reply# 42   5/7/2015 at 13:44 (3,270 days old) by flyingethan (Oklahoma City)        

Nothing new to report. I have been inundated with life so I haven't had the time to continue my project. I hope to continue working on my washer this weekend.

Appliance Express in Airzona is still trying to locate the parts that I need. I have already fixed the parts that I have but I figured I would buy the extras from them if they are in good shape just to have as a backup. We'll see if they come up with the parts.


Post# 822490 , Reply# 43   5/7/2015 at 18:52 (3,269 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
The Lady Kenmore Rebuild

combo52's profile picture

It was fun talking to you the other week Ethan, it is always nice to meet other folks that get excited about restoring vintage machines.

 

I have lots of projects that are on hold, so when you get to it let us all know.

 

John L.


Post# 830888 , Reply# 44   7/5/2015 at 18:14 (3,210 days old) by flyingethan (Oklahoma City)        

Hey everybody! First of all I want to give a shout out to Combo52 (John L.). John talked to me on the phone and gave me lots of good advice. Thanks John.

My washer is put back together and working beautifully! If you've been following my project I had serious rust issues on my center post, tub and basket. I had the center post and tub welded on which did wonders. I took my washer completely apart and went through just about everything. I POR 15'd just about all of the tub, basket and the base. If fact, I painted the entire base and basket. We'll see how that works out. I used all new seals on everything and used 100% silicone on all points that could leak. I greased all of the parts that needed to be greased and put it all back together.

My washer is working like new. It's quiet, smooth and leak free. I'm very happy. It's like getting a brand new 1977 Lady K.

Check out my pic of my washer back in it's natural habitat. This forum is awesome and I very much appreciate everyone's help.

I'll post a vid later. I took video of me testing my washer in my driveway and I filmed everything working. Now I can't find that video. That sucks because it showed everything all clean and pretty. O well.


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Post# 830900 , Reply# 45   7/5/2015 at 19:17 (3,210 days old) by flyingethan (Oklahoma City)        

I found my video. My voice is pretty low so it's hard to hear what I am saying. The water that you see on the machine is because I had failed to hook up one hose and it got water on some of the washer. But there are no leaks and it works good. The agitator is brand new and it does ratchet back when clothes are in the washer. In the video the agitator is not ratcheting due to the lack of clothes.

I can't figure out how to post video's here. Anyone know how to do that?


Post# 830911 , Reply# 46   7/5/2015 at 20:17 (3,210 days old) by washerlover (The Big Island, Hawai’i)        

washerlover's profile picture
Ethan, that was quite a successful project and what a beautiful set you have. (I hope someone responds to your question about how to post videos on this site -- I haven't been able to figure it out, either!) Awesome job!

Post# 830914 , Reply# 47   7/5/2015 at 21:13 (3,210 days old) by DADoES (TX, U.S. of A.)        

dadoes's profile picture
 
Videos can't be uploaded directly like pictures.  Best is place them on a YouTube account.  View your video at YouTube and copy/paste the URL into your AW post.  AW is coded to recognize YouTube URLs and will automatically embed the clip into the post.


Post# 830927 , Reply# 48   7/6/2015 at 00:11 (3,210 days old) by 70series ( Connecticut.)        

Congratulations on getting that fantastic set up and running again! I look forward to the video.

Post# 830944 , Reply# 49   7/6/2015 at 07:05 (3,210 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
Yay Ethan

combo52's profile picture

Glad you stuck with this project and got it all done, it is always great to see a restoration project finished. I hope you get many good years out of this washer.

 

I would love to have the black lid for the Triple-Dispenser that you have on your machine for a black pair I have, let me know if you would consider trading it for an Avocado one, Thanks John L.


Post# 831063 , Reply# 50   7/6/2015 at 21:24 (3,209 days old) by flyingethan (Oklahoma City)        

Thanks everyone.

Combo52, John L., I would love to trade for an avocado lid for the triple dispenser. However, mine is not black. Actually it was white and I painted it black. If you still want to trade let me know.

I will work on the video.


Post# 831149 , Reply# 51   7/7/2015 at 07:17 (3,209 days old) by combo52 (50 Year Repair Tech Beltsville,Md)        
76 LKM Washer

combo52's profile picture

Oh, I have a black one the is worn looking, and I had already considered painting it, I will still keep a lookout for an Avocado one, I think that I do have a good used one somewhere, I will let you know if I find it.


Post# 831606 , Reply# 52   7/9/2015 at 23:25 (3,206 days old) by flyingethan (Oklahoma City)        

Okay, here's one youtube video. I am in the process of loading another one. Enjoy!






Post# 831687 , Reply# 53   7/10/2015 at 12:47 (3,206 days old) by FEster (Lafayette La USA)        
Thin wall tubing and other useful things

I've had great luck at freeing rusty, stuck parts with either PB Blaster or better still, Aerokroil. It's like WD40 on steroids. TEST ON A SPOT TO BE SURE IT DOESNT REACT WITH YOUR PLASTIC PARTS! It usually doesn't, but better safe than sorry. Also, have you all checked with a custom muffler shop for the stainless steel tubing? 1 3/4" O.D. tubing is a fairly common size for bikes and imports. Their is also an online vendor of exhaust tubing in both stainless and inconell. I'll post a link if I can find it.

Post# 831735 , Reply# 54   7/10/2015 at 17:35 (3,205 days old) by flyingethan (Oklahoma City)        

Here is my second vid:






FEster,

I checked and the machine shop guy checked all over the country and we struck out. I am sure that the correct size diameter stainless steel tubing is out there but I couldn't find it. I could have it milled but that could get a bit pricey. My machine shop guy used a slightly bigger (like a sixteenth or eighth inch bigger) diameter size stainless steel tubing. He did a fantastic job of welding it at the base and top. It looks absolutely factory. And it's strong. I also had him weld in (build up) metal where it was missing on my tub. That also came out excellent. All of that only cost me $350. I consider that a deal since those parts are darn near un-obtanium in good condition. Anyways, I used the recommended process for applying POR15 to everything (the same process that body shops use by sanding/ grinding where I needed to, using the correct metal cleaner/ de-greaser, metal prep and painting temps and dry times). So far, so good.


Post# 834374 , Reply# 55   7/29/2015 at 13:03 (3,187 days old) by FEster (Lafayette La USA)        
Stainless tubing

Next time try stainlessheaders .com , burnsstainless.com or globaltecheng.com . Even Summit Racing and Jegs performance have some sizes, but not all gauges / wall thickness choices. These links aren't to the same place I was originally talking about. I can't seem to find the saved link for that, but they should have something that will get you where you need to be.


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