Thread Number: 96904  /  Tag: Refrigerators
Whirlidaire project fridge...
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Post# 1216913   10/18/2024 at 09:48 by turbokinetic (Northport, Alabama USA)        


Here are some pictures of a project that I have been working on little by little over quite some time. 



This is a Frigidaire AP-7 cabinet from approximately 1929 to 1930. I had the opportunity to buy this and almost passed it up because it was missing the entire condensing unit. The reason I went ahead and purchased it is because it had all of the interior components and was in decent shape. 



I recently acquired several new-old-stock Whirlpool rotary replacement compressors (Thanks John L / Combo52!) These compressors were not equipped with mounting feet, and were supposed to be suspended from brackets. That is probably why they were not put to use before now. I fabricated some brackets to attach to the condenser frame so that this compressor could be mounted. 



I wanted to keep the appearance of the original evaporator, which is (in its original form) not compatible with this type of compressor. The evaporator has had internal modifications, so that it functions more like a heat pipe CPU cooler versus a flooded evaporator.  

There is an evaporator coil inside the header, Which is driven by the compressor system. The rest of the float style evaporator shell has a charge of working fluid in it, separate from the refrigeration circuit containing the compressor. There's just enough to fill up the header to the level of the original boiler tubes, and flow down into the tubes. As it boils in the tubes and vaporizes, the vapor rises and condenses on the surface of the coil inside the header. It then falls right back down into the pool of liquid. I was originally not sure how well this would work, because there's really no engineering information out there to size such a coil to work like this. I tried winding as many wraps of 1/4-inch tubing as possible and it seems to be adequate. I've got a good full frost on all the tubes of the evaporator indicating that the working fluid is boiling in the lower part of the evaporator. 


It's not everyday you get to do the initial very first startup of a 1970s fridge compressor that has never run before. It is amazingly quiet. 



Hope you enjoy the pictures of this beautiful old Frigidaire. As you may know, I have multiple belt drive Frigidaires which have original belt drive units. I'm not planning to start taking all of the belt drive units out and going with sealed systems, but I wanted to do this project to learn a relatively low-effort method to adapt the evaporator to work with modern compressors. There are people who do not want a belt drive due to the maintenance concerns. While I love the charm of the belt drives, I respect their viewpoint. There are plenty of cabinets which can be found that are missing the compressor, and this type of build will help keep those in service. In my humble opinion; the original evaporator is a very distinctive and prominent part of the cabinet. You see it every time you open the cabinet. Any substitution or additional evaporator added to the interior is visually unappealing.  

Sincerely,

David

 

PS - please excuse the horribly messy workshop in the background! 



  Photos...       <              >      Photo 1 of 12         View Full Size



Post# 1216927 , Reply# 1   10/18/2024 at 14:33 by Repairguy (Danbury, Texas)        

repairguy's profile picture
Very cool as always David. Congratulations on another refrigerator project well done. That is a good looking refrigerator.

Post# 1216952 , Reply# 2   10/18/2024 at 21:27 by turbokinetic (Northport, Alabama USA)        

Thanks Melvin. I appreciate it. 
Hope to be able to get this tested and move it on to another owner soon. I have way too many and want each and every one to be appreciated which is more than I can do.


Post# 1216963 , Reply# 3   10/19/2024 at 00:02 by Repairguy (Danbury, Texas)        

repairguy's profile picture
I feel the same way about whirlpool and kenmore belt drive washers. I bring home everyone I come across but they’re rare in this area these days. I may only find a couple a year.

Post# 1216969 , Reply# 4   10/19/2024 at 05:10 by Combo52 (50 Year Repair Tech Beltsville,Md)        
Late 20s Frigidaire AP 7 refrigerator

combo52's profile picture
Nice job David, that’s the exact same model that my brother converted using a whirlpool rotary compressor almost 40 years ago. It’s still working fine. Sold it to a New home in Maryland nearby.

Glad you could use some of the compressors that we passed on to you, I forgot to give you the side mounting kit. I just found one the other day, lol for those whirlpool replacement compressors.

That was a very clever way to use the original evaporator as you know my brother Jeff just wrapped the evaporator neatly with 5/16 inch copper tubing so if you looked closely, you could tell that it wasn’t factory, but it worked beautifully right down to the original all copper ice trays it’s really great that you this refrigerator also, has the original copper ice trays.

John


Post# 1216979 , Reply# 5   10/19/2024 at 08:54 by turbokinetic (Northport, Alabama USA)        

John, I remember seeing that mounting kit at your shop. I thought we put that in the car with the compressors and I searched high and low for it!

 

Jeff saw my post about this on Facebook. I remember seeing his conversion, as well. It looked good and the coil was concealed behind the evaporator cover. These Whirlpool compressors are known for lasting many decades so I expect his AP-7 will continue more or less indefinitely.  This one, starting with a new compressor, also should have many years ahead of it. 

As said I almost passed this AP-7 because it was missing the compressor, but the complete interior with copper ice trays etc. was what changed my mind. 

 

Having the evaporator full of liquid, plus the large mass of brass and copper makes for long off-cycles on this. It seems to be pretty efficient with a low duty cycle. It is getting cooler here now, so it's not a very good test. When the weather warms up I will report back. 

I have one more Whirlpool compressor left. It is going to be used for a Heintz Pepsi "Gullwing" cooler. That is an upcoming project in the long list of too many. 

 

 



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