Thread Number: 77444  /  Tag: Refrigerators
General Electric CA Monitor Top Refrigerator - Seized compressor re-start attempts...
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Post# 1014186   11/11/2018 at 23:31 (1,992 days old) by turbokinetic (Northport, Alabama USA)        

So, this top assembly from a 19323 General Electric CA Monitor Top fridge came from the scrap yard. It was seized and had all its useful parts stripped.

 

The General Electric CA model was used only in 1933 and 1934. They used a very low pressure refrigerant which was only ever used in these two years of Monitor Top. This Methyl Formate refrigerant will degrade with time and heat, releasing non-condensable gases into the system. This requires maintenance  bleeding of the system.

 

The low pressure characteristic of this refrigerant meant that the compressor had a large displacement. The large size of the moving parts, compared to the small motor power means these will become "stalled," "stuck," or "seized up" very easily. This often happens from sitting, lack of bleeding non condensable gases, or from loss of the crankcase oil heater.

 

This is a hermetic motor compressor with the unit welded into a steel casing. The only access to the compressor is vie electrical connections to the motor's terminals.

 

In this video, I try increasingly forceful attempts to re-start the seized compressor.

 




 

 





Post# 1014191 , Reply# 1   11/12/2018 at 00:42 (1,992 days old) by RP2813 (Sannazay)        

rp2813's profile picture

David, I may not understand the electrical theory behind this successful revival, but I admire your level of confidence in old machinery that was built to last. 

 

We need more people like you who can bring to life what most would consider lost causes, but I'm pretty sure you're one of a kind!

 

I hope this beauty finds a nice cabinet to sit atop once you've finished working your magic!

 

Ralph


Post# 1014196 , Reply# 2   11/12/2018 at 04:11 (1,991 days old) by toploader55 (Massachusetts Sand Bar, Cape Cod)        

toploader55's profile picture
It always gets better.

I am constantly waiting for updates and New Threads from you Sir.

Your threads are a breath of Fresh Air for this club. So glad you are here. I truly believe hardly anyone would ever attempt these restorations seeing machines sitting in a Scrap Yard.

I anxiously await to see what happens next : )



Post# 1014206 , Reply# 3   11/12/2018 at 07:47 (1,991 days old) by ozzie908 (Lincoln UK)        
@turbokinetic

ozzie908's profile picture
David I would gladly pay to spend a week with you watching and learning .....

You are an inspiration I wish I could do what you do as your skills at bringing these Wonderfull old machines back to life is just amazing.

Thank you so much for allowing us into your world of how things are fixed.

Austin


Post# 1014213 , Reply# 4   11/12/2018 at 10:08 (1,991 days old) by spacepig (Floridas Emerald Coast)        

spacepig's profile picture
I love seeing these being revived for continued use! I really need to get mine up there and let you work your magic! Jeannine



This post was last edited 11/12/2018 at 14:54
Post# 1014227 , Reply# 5   11/12/2018 at 14:51 (1,991 days old) by twintubdexter (Palm Springs)        
turbokienitic...

twintubdexter's profile picture

You certainly didn't go to school just to eat your lunch!


Post# 1014297 , Reply# 6   11/12/2018 at 21:59 (1,991 days old) by turbokinetic (Northport, Alabama USA)        

Thanks so much for the positive feedback on my projects here. Makes it easier to justify spending the time to participate!

 

twindubdexter; LOL I was never very good at school.... I was always daydreaming about tinkering with motors and mower engines and old junk to play with after school! I've always had a fascination with technical things and when I was a kid, air conditioning and refrigeration was a sort of "black magic" that very few understood and even fewer could work with. That's one of the reasons I was drawn to it.

 

So, I continued tinkering with the CA this morning and I believe I found the root cause of the seizure of the compressor.

 

The system had its service port soldered shut; which would preclude releasing the noncondensable gases from the system. It had massive pressure built up in it. A second possible contributing factor would be the lack of a crankcase oil heater. That was burned out. These heaters often fail while in storage, so I can't say for sure that was failed at the time the unit stopped working.

 

Here is some video from this testing:


 

The meter readings are power of 161 watts; down from 400 or more when I stopped it last night. The other is motor current which is also way down from where it was.

 

The port with the clear hose and oil is the bubbles of NCG coming out. It took half an hour or so to bleed off!

 


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Post# 1014315 , Reply# 7   11/13/2018 at 06:25 (1,990 days old) by retro-man (- boston,ma)        

I am so enjoying your videos and explanations of your work. I am amazed at what you pick up as junk and actually get it working again. True testament to how things were made years ago. Run them till they die, then just a little TLC by you and they are back up and running. There is another member here who has a monitor top and it works, but the cabinet along the top and sides get so hot that you cannot touch it for very long. Any idea what the problem may be? Sorry do not know the year or model #.

Jon


Post# 1014316 , Reply# 8   11/13/2018 at 06:38 (1,990 days old) by retro-man (- boston,ma)        

I am so enjoying your videos of your work. Amazing you can pick up something as "junk" and a little TLC you get it working again. True testament of manufacturing back in the day. Run them till they die, and yet they come back to life with your knowledge. Another member here has a monitor top and it runs, not sure how cold it gets, but the top and the upper sides of the cabinet get so hot that your not able to touch it for more than a moment. Any idea what may be causing this? Sorry don't know the year or the model #.

Jon


Post# 1014325 , Reply# 9   11/13/2018 at 08:58 (1,990 days old) by turbokinetic (Northport, Alabama USA)        

Hi Jon! 

 

The CK Monitor Top has condenser tubing in the round "drum" on top, and in the top deck surface of the cooling unit (the flat part that covers the top of the cabinet.) These tubes will get hot within seconds of turning on the compressor, if the system is healthy. When the unit has first been turned on, after the whole thing is at room temperature, the condenser tubes will get really warm, almost too hot to touch actually. Once the unit has cooled down and started cycling off and on, the heat will be much less.

 

However, I believe he probably has a CG Globe Top since you say the "top and sides" get hot.  The CG Globe Top has the condenser tubes in the actual "side surfaces" of the cabinet top, as well as the top deck area.  There is an area of what looks like "decorative ridges" around the top of the CG cabinet which are the condenser tubes. There is less surface area to dissipate the heat with this design (compared to the CK with drum-style condenser) so these seem to get hotter. I don't own a CG and I'm going on what others have said on that - just letting you know.  :-)

 

To know if this is actually a problem, we would need to know the motor power demand; how cold the evaporator gets, and if it is able to cool down and cycle off. My CK condenser gets almost too hot to touch after an ambient temperature startup; but once it runs a while it's not that hot. If he's getting scared of it and turning it off prematurely, it may be that it's not getting time to stabilize.

 


Post# 1014373 , Reply# 10   11/13/2018 at 17:52 (1,990 days old) by toploader55 (Massachusetts Sand Bar, Cape Cod)        

toploader55's profile picture
Good Lord...

Just Brilliant. And to think you didn't add anymore refrigerant ?

I think my next fridge will be a Monitor Top or a seriously Vintage one.

Bravo !!!


Post# 1014407 , Reply# 11   11/13/2018 at 23:11 (1,990 days old) by turbokinetic (Northport, Alabama USA)        

Toploader55; Thanks for the comment!  Yeah, it still appears to have a charge in it, at the proper level. The refrigerant is methyl formate which is extremely frustrating to obtain. It is not a controlled substance, and not even a licensed refrigerant. The problem is there is only one supplier in the country. No matter which distributor sells it to you, it comes from the same suppler. They refuse to ship it to anything other than a registered commercial address. I have as of yet been unable to successfully receive a shipment of it.

I love the Monitor Tops. The best one is the 1935 or newer CK type. These have a Scotch-Yoke compressor and come from the factory with sulphur dioxide. These will work with most modern refrigerants without any modifications, and they usually are still functional. That's the one to go with if you are just starting out with the antique fridges. :) 


Post# 1014411 , Reply# 12   11/14/2018 at 00:40 (1,990 days old) by robbinsandmyers (Conn)        

robbinsandmyers's profile picture
Thats so awesome you were able to save it. I have two I use. A 1935 and a 1936 which is my daily. Both are CK machines but use sulpher dioxide. Do these produce the non conpressable gasses also that need bleeding or just the methyl formate machines?

Post# 1014426 , Reply# 13   11/14/2018 at 09:12 (1,989 days old) by turbokinetic (Northport, Alabama USA)        

Hi, robbinsandmyers; thankfully only the CA methyl formate machines produce noncondensable gases. The other refrigerants do not break down chemically in the way MF does.

 

However; SO2 (sulphur dioxide) does have its own set of major drawbacks. It runs in a vacuum on the low pressure side of the system. It becomes violently corrosive in the presence of water. Therefore if there are any leaks, no matter how miniscule, the system will draw in air and moisture while running. The air will result in noncondensable gases; and the moisture will result in corrosion.

 

I'm not trying to say it's all doom and gloom. Just be vigilant for any signs of trouble and address them ASAP.  Another very good aspect of the CK machines is that they are not "married to" the SO2 refrigerant and there are modern, noncorrosive, non-irritant, inexpensive refrigerants which work in them, without any modifications. So; if a leak happens, you correct it, recharge, and keep going in better shape than before.


Post# 1014486 , Reply# 14   11/14/2018 at 23:38 (1,989 days old) by Supersuds (Knoxville, Tenn.)        

supersuds's profile picture
This restoration makes me hope that you'll be able to get your hands on one of those Grunow refrigerators with methylene chloride refrigerant, that operates in a vacuum on both the low and high sides, but I suppose there are only a handful of them out thee.

Post# 1014528 , Reply# 15   11/15/2018 at 12:07 (1,988 days old) by turbokinetic (Northport, Alabama USA)        

I would love to get a Grunow to fix up. Thankfully methylene chloride is not hard to get like MF is. It is, however, very aggressive and would require special materials to re-seal the compressor.

 

I believe early Carrier A/C also used methylene chloride, under the brand name "Carrene."


Post# 1014549 , Reply# 16   11/15/2018 at 17:11 (1,988 days old) by Eronie (Flushing Michigan)        

This is so interesting .

Post# 1014550 , Reply# 17   11/15/2018 at 17:21 (1,988 days old) by turbokinetic (Northport, Alabama USA)        

Hi Eronie. I agree, these are fascinating. I love the technologies that were tried, marketed, and walked away from before things were "standardized" as they were.


Post# 1014556 , Reply# 18   11/15/2018 at 17:48 (1,988 days old) by norgeway (mocksville n c )        
What was the refrigerant

That eventually was blamed on the big nightclub fire in Boston in 1942,I think it was Methyl Chloride but I may be wrong,,

Post# 1014591 , Reply# 19   11/15/2018 at 19:12 (1,988 days old) by turbokinetic (Northport, Alabama USA)        

Hi Norgeway. It's confusing because there is "Methyl Chloride" and "Methylene Chloride" which have both been used as refrigerants in the past.

 

Methylene Chloride boils at 103 degrees F and works in a vacuum as a refrigerant. This was sold as "Carrene" and used by Grunnow.

 

Methyl Chloride boils at -11 degrees F and works similar to conventional Freon refrigerants. This is what they are theorizing had been substituted for Freon in the Cocoanut Grove tragedy.

 

en.wikipedia.org/wiki/Cocoanut_G...


Post# 1014592 , Reply# 20   11/15/2018 at 19:13 (1,988 days old) by toploader55 (Massachusetts Sand Bar, Cape Cod)        

toploader55's profile picture
Hans...

You are Correct...Methyl Chloride repacked the Freon in the Air Conditioning System. It's in the Link under Background.

en.wikipedia.org/wiki/Cocoanut_G...


Post# 1015093 , Reply# 21   11/19/2018 at 21:20 (1,984 days old) by turbokinetic (Northport, Alabama USA)        
Update!

So, here's an update on this one.

 

Got her rewired, new crankcase heater installed, and made a new coil for the start-relay.

 

The original wiring was really horrible!

 




 

 


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Post# 1015135 , Reply# 22   11/20/2018 at 03:43 (1,983 days old) by toploader55 (Massachusetts Sand Bar, Cape Cod)        

toploader55's profile picture
It just always gets better.

The highlight of my day is watching you bring these machines back to life.


Post# 1015151 , Reply# 23   11/20/2018 at 08:32 (1,983 days old) by turbokinetic (Northport, Alabama USA)        

Thanks, I'm very pleased that you guys are enjoying my old fridge repairs!

 

 


Post# 1015254 , Reply# 24   11/21/2018 at 02:15 (1,982 days old) by Stan (Napa CA)        
Love

stan's profile picture
seeing the repairs!
From the pics of the re wire...do u have the compressed upside down?
The pics shows the termanals at the bottom? Can only assume you have upside down to make it easier to solder? Or am I crazy..or both? LOL


Post# 1015313 , Reply# 25   11/21/2018 at 16:09 (1,982 days old) by turbokinetic (Northport, Alabama USA)        

Hi Stan, yes it's upside down for the rewire. The painted drum part is the top. It's not easy even with it upside down LOL!


Post# 1015364 , Reply# 26   11/21/2018 at 23:04 (1,982 days old) by Stan (Napa CA)        
This

stan's profile picture
Is something my CK needs. I have the materials from Travis to do the re wire, but just don't have the guts!
Just keep telling my self "if it ain't broke don't fix it"


Post# 1015367 , Reply# 27   11/21/2018 at 23:40 (1,982 days old) by turbokinetic (Northport, Alabama USA)        

Hi Stan. It's not that hard to do; and furthermore with the CK you have a lot less to lose from a refrigerant standpoint. If you break a line, you can fix it and re-charge with a minimum of cost.

 

Here is a video where I rewired a CK..... 



Post# 1015384 , Reply# 28   11/22/2018 at 04:16 (1,981 days old) by toploader55 (Massachusetts Sand Bar, Cape Cod)        

toploader55's profile picture
I was born in 1955.

By the time my interest in appliances developed I would say I was around 5 or 6, so in 1960 there were still plenty of these refrigerators ( not so much Monitor Tops but I did see a few ). Hearing that Frigidaire run brings back so many memories. There is something for me that is so soothing about those compressors running. They just sound so solid and smooth. Even the Belt Drive you just restored has a great sound. The sound description I would call Quality.

I certainly hope someday you might consider doing some "Guest Appearances" in a Tech School for Refrigeration and bring some of these fantastic restorations to show Young People what "Over Engineering" is. And hopefully, there will be a few that will be so fascinated with this Old School technology, You could pass along your wisdom and talents to keep these machines running forever.

I am always so happy when I see a new post from you. Your detailed explanation is so easy to understand.

I anxiously await to see what is coming up constantly. Thank You for being here and joining AW.


Post# 1015427 , Reply# 29   11/22/2018 at 13:50 (1,981 days old) by turbokinetic (Northport, Alabama USA)        

Hi Eddie. Thank you for the kind words. I really appreciate this.

 

I understand what you mean by "the sound of quality." It's a smoothness, non-stressed sound. You can tell the machine isn't running its self to death.

 

I do love teaching others and showing off these machines. One of my main problems is social anxiety. When I'm by myself or with one or two close friends, it's OK. But with a group of unfamiliar people I am very uncomfortable.

 

 


Post# 1015433 , Reply# 30   11/22/2018 at 15:08 (1,981 days old) by Stan (Napa CA)        
Hi Dave

stan's profile picture
Wiring looks straight forward, but lifting off and back on! I know how heavy they are.
With mine..(CK-15-A16) in its original condition (wiring) is it o.k to leave it alone until it fails, or am I running a risk of damaging if not done in time?


Post# 1015436 , Reply# 31   11/22/2018 at 16:31 (1,981 days old) by Lorainfurniture (Cleveland )        
Wiring

Generally with vintage appliances as long as the wire is not disturbed, and has no chance of getting wet it will be good for ever. The copper part never fails, the casing gets brittle and once moved it cracks off and has the potential to short out.

It is always a good idea to replace the wiring when possible.


Post# 1015451 , Reply# 32   11/22/2018 at 19:07 (1,981 days old) by turbokinetic (Northport, Alabama USA)        

Stan, yes I agree with Lorain that it is good to replace the wiring whenever possible. The situation with the GE Monitor Top refrigerator is a tough one. You always run the risk of breaking a line and causing a refrigerant leak when moving the parts around to access the wiring.

 

The flip side is, it can severely damage the motor if the wiring faults. Some CK units have dual thermal protectors, one in the temperature control, and another in the start relay. Others don't have the safety device in the start relay and only have the one in the control. If there is a wiring fault; particularly a ground fault; it can effectively bypass the overload relay.

Therefore, it's a good idea to replace the wiring if you see any signs of deterioration when doing repairs. In other words, if nothing's getting disturbed don't disturb it just to change the wiring. But, if the start relay or the control need service, I would not try to re-terminate the original, crispy wiring back after the part is serviced. If anything has to be done, change all the wiring and go back with new.

 

Being that this is a sulphur dioxide system, I would take the unit out in an area where it can safely be walked away from if the unthinkable happens. If that were to happen, it is fixable so don't think you have to give up. Just watch out for your safety when working on the system. embarassed

That's my personal way of dealing with these, and ensuring they are safe for the user and the machine its self.

 

 


Post# 1015561 , Reply# 33   11/23/2018 at 19:09 (1,980 days old) by Supersuds (Knoxville, Tenn.)        

supersuds's profile picture
I skipped ahead and looked at the video where you stripped the paint off. At the risk of being flamed severely, I have to say that the CA might have looked really good if it had been available in stainless steel.

Post# 1015596 , Reply# 34   11/23/2018 at 23:23 (1,980 days old) by turbokinetic (Northport, Alabama USA)        

LOL at worrying about being flamed!  I also liked the way it looked in bare steel! I was tempted to buff the whole thing and clearcoat it! 

 

But, I went back with gloss white to match the porcelain cabinet. Check out the pictures of the completed paint job... I think it looks pretty nice!


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Post# 1015597 , Reply# 35   11/23/2018 at 23:38 (1,980 days old) by stricklybojack (South Hams Devon UK)        

stricklybojack's profile picture
.
Wow, rechrome (re-plate, powder-coat, whatever) those shelves and it’s transformation will be complete.


Post# 1015603 , Reply# 36   11/24/2018 at 00:57 (1,980 days old) by RP2813 (Sannazay)        
Top Looks Brand New!

rp2813's profile picture

Such a well made machine that so many would consider hopeless.   She sure fell into the right hands.  This rejuvenated beauty will now live on for decades to come. 


Post# 1015610 , Reply# 37   11/24/2018 at 03:32 (1,979 days old) by toploader55 (Massachusetts Sand Bar, Cape Cod)        

toploader55's profile picture
I would be proud to have that in my Kitchen.

Beautiful. Just Beautiful.


Post# 1015628 , Reply# 38   11/24/2018 at 10:21 (1,979 days old) by turbokinetic (Northport, Alabama USA)        

Thanks so much, guys. I really appreciate the compliments.

 

In reality; it's a great 10 food paintjob. The color does match very well. It was a learning experience for me with the epoxy paint. It sprays very watery and takes more time to gel up than the paint I normally use. I tried to warm up the area and the unit by hanging the heater on the hoist and having it blow on the top of the refrigerator. It seems to have only warmed up one side of the condenser, so when I painted around to the other side, the paint didn't set up, and ran off instead. Again - it's not horrible but... I'm glad it wasn't someone else's item I was painting. I would have to redo it if so. But for what it is, considering the condition of the rest of it, it's passable! 

 

This cabinet I recieved with a completely burned motor CA-2-B16 top on it originally. Some of you guys may be following the teardown videos of that unit. As you may have seen, that top was completely clean and showed no signs of ever having had been exposed to rain or moisture. The cabinet insulation also appears to be in similarly pristine shape.  For it to be "show quality" the door would need to be replaced because of the deep scratches. They look like someone pulled a highly tensioned steel wire rope across the door. If it weren't for that, the cabinet would be an 8/10 with no repairs other than cleaning.

 

As for the racks, I have many which are ugly. The setup and cleaning is the worst part, so I may just gather together all the bad racks and try to nickel plate them. This is not hard, from what I've read. It's especially easy on things that aren't smooth and polished. In that case, the nickel provides a rust resistant coating but there's no need for extensive grinding down and polishing before hand. If I do attempt it, there will be some videos and documentation. :)

 

So, to run-down what I have done to this:

 

Make assessment of the compressor, and get it running again.

Bleed noncondensable gases from system.

Rewire the top, completely, adding a modern, auto-reset thermal overload breaker in the circuit. Now it has two; original in the control plus the Klixon type.

Built a 3-wire grounded power cord. (Note, still have to install a cabinet light plug in this cord.)

Located a replacement start relay since the one was missing. Had to replace the coil.

Wipe down cabinet inside and out with Rain-X and Scotch-Brite pad, to clean the porcelain.

Stripped, primed, and painted the top.

Blasted, painted, and clearcoated the control faceplate.

Installed adhesive rubber door weatherstripping.

 

Some of my YouTube viewers aren't on our forum here. It was raining (loudly) on the metal building yesterday so I couldn't video it.  Also, heater had been off, so I couldn't run it. Today I plan to make a video of the completed repair as well; so there won't be folks who feel as if I stopped short of a complete project LOL!

 

I really am amazed at the amount of engagement everybody has with these projects. It's satisfying to me, making something that looks and functions well. It's also great when I see others following along and learning and enjoying it as well.

 

Nothing I did was really hard, nor did it take any special physical skills... just motivation and patience. The paint stripping was the worst part for patience.


Post# 1015671 , Reply# 39   11/24/2018 at 17:10 (1,979 days old) by Supersuds (Knoxville, Tenn.)        
Don’t sell yourself short

supersuds's profile picture
If it were so easy, everybody would be doing it. You have a lot of knowledge of mechanical refrigeration, electricity, metals, and paint, and there are just not that many people with your combination of skills.

Post# 1015679 , Reply# 40   11/24/2018 at 18:38 (1,979 days old) by turbokinetic (Northport, Alabama USA)        

Well, you know..... I don't think I'm selling myself short. Nothing was hard to do; but it does take a lot of experience and knowledge to know what non-hard steps to take. I used Google and the Monitor Top club forum as guidance. Also when you are happy doing something it makes it seem a lot easier!


Post# 1015820 , Reply# 41   11/26/2018 at 00:11 (1,978 days old) by Supersuds (Knoxville, Tenn.)        

supersuds's profile picture
That’s for sure, and I appreciate you taking us along with you.


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