Thread Number: 94353
/ Tag: Vintage Automatic Washers
1986 Kenmore 60 Series DD--Refurb Project |
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Post# 1190371 , Reply# 3   9/21/2023 at 01:00 by DDFan92 (Boise ID)   |   | |
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Slung oil: |
Post# 1190382 , Reply# 4   9/21/2023 at 06:58 by combo52 ![]() |
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This was a good era for this machine, from your pictures. It’s very unlikely anybody ever did anything to this washer certainly didn’t change the oil that’s what the oil looks like in machines of that vintage
It’s very common for the pump to get rusted onto the motor shaft when there’s a slight leak at the pump, seal, be sure to file the motor shaft completely smooth so that the new pump slips on and off easily if you have to force the pump on the motor shaft, it will ruin the seal and the new water pump quickly. You need to replace the two top oil seals in the transmission that’s where the oil is leaking into the clutch and being flung into the cabinet from. There were a few problems with the neutral drain system on these early, direct drive transmissions with this feature, it wasn’t until much later that they started to have trouble with the neutral dream pack. so it does not surprise me that it works perfectly. John. |
Post# 1190387 , Reply# 5   9/21/2023 at 09:28 by Maytag85 (Sean A806)   |   | |
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That reminds me, rebuilt the transmission in my Whirlpool in the spring of 2021. Haven’t had a single issue in 2 years since the rebuild.
Not sure why the oil foams up when you manually move the parts inside the transmission, my guess is the anti-foaming additives inside the oil are beginning to break down after 37 years along with the other additives inside the oil. With a belt drive transmission, I don’t think the oil has a chance of really foaming up since everything tends to move at a slower pace then the direct drives with the quick and short 90 degree agitation strokes as opposed with the 145 degree agitation arc in the older belt drive transmissions.
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Post# 1190778 , Reply# 10   9/27/2023 at 22:52 by Maytag85 (Sean A806)   |   | |
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Post# 1190781 , Reply# 12   9/28/2023 at 00:06 by Maytag85 (Sean A806)   |   | |
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I thought about ordering a seal for the transmission I rebuilt 2 years ago out of my ‘63 Whirlpool but decided to just use Permatex gasket maker and so far, no oil leaks on the 2 years since I’ve done the rebuilt. On the other transmission I have, might just pack it with corn head grease since it basically turns into a heavy gear oil when mixed around but returns back into a grease once it settles. Packed the oscillation box on the 1950’s GE Vortalex fan I have with corn head grease and so far haven’t had a single issue with it.
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Post# 1190787 , Reply# 14   9/28/2023 at 08:36 by DADoES ![]() |
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Post# 1190797 , Reply# 15   9/28/2023 at 12:34 by Maytag85 (Sean A806)   |   | |
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Post# 1190823 , Reply# 16   9/28/2023 at 21:43 by SwedesApplServ (Cheyenne, WY)   |   | |
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I have made the mistake of attempting to use the "pickle fork" method of levering off seized pumps and wound up crushing the bearing caps on the motor. |
Post# 1190904 , Reply# 17   9/29/2023 at 21:24 by DDFan92 (Boise ID)   |   | |
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New transmission seal in! |
Post# 1190910 , Reply# 18   9/29/2023 at 23:05 by DDFan92 (Boise ID)   |   | |
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She's reassembled and ready to......sit for another day 'til the new gasket dries....*sigh*
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Post# 1190920 , Reply# 19   9/30/2023 at 03:03 by Stan (Napa CA)   |   | |
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Heres a pic of what actually failed on my neutral drain.
It was hard to see till after cleaning. Nothing else was wrong except this thin metal hub Just a heads up for your next one. HTH
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Post# 1190980 , Reply# 21   9/30/2023 at 19:58 by Stan (Napa CA)   |   | |
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Post# 1190988 , Reply# 22   9/30/2023 at 22:02 by DDFan92 (Boise ID)   |   | |
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Thanks for the info Stan. |
Post# 1190993 , Reply# 25   9/30/2023 at 23:04 by DDFan92 (Boise ID)   |   | |
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Also cleaned the oil off the base and cabinet as well. (Some of that is rust)
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Post# 1190995 , Reply# 26   9/30/2023 at 23:13 by DDFan92 (Boise ID)   |   | |
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Some twin shots I thought were cool. |
Post# 1190996 , Reply# 27   9/30/2023 at 23:27 by DDFan92 (Boise ID)   |   | |
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Filling up now as I type this.... |
Post# 1190997 , Reply# 28   9/30/2023 at 23:38 by DDFan92 (Boise ID)   |   | |
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Filling up now as I type this.... |
Post# 1190998 , Reply# 29   9/30/2023 at 23:41 by DDFan92 (Boise ID)   |   | |
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Now agitating. So far no leaks, and sounds & works normal!
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Post# 1190999 , Reply# 30   9/30/2023 at 23:48 by DDFan92 (Boise ID)   |   | |
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Beautifulz! |
Post# 1191000 , Reply# 31   9/30/2023 at 23:54 by DDFan92 (Boise ID)   |   | |
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The obligatory pump bubbles as well....
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Post# 1191001 , Reply# 32   10/1/2023 at 00:02 by DDFan92 (Boise ID)   |   | |
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The lovely elusive final spin only singular spray rinse on this particular one.
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Post# 1191002 , Reply# 33   10/1/2023 at 00:35 by DDFan92 (Boise ID)   |   | |
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We be golden! Back together and ready for another 15 years of service if I might say so? |
Post# 1191003 , Reply# 34   10/1/2023 at 01:19 by DDFan92 (Boise ID)   |   | |
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Warsh!
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Post# 1191004 , Reply# 35   10/1/2023 at 01:58 by DDFan92 (Boise ID)   |   | |
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DeliCat™ cycle
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Post# 1191007 , Reply# 36   10/1/2023 at 02:59 by Stan (Napa CA)   |   | |
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Post# 1191012 , Reply# 37   10/1/2023 at 05:37 by combo52 ![]() |
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Nice job Steven, these machines are relatively easy to rebuild. If you go through them and correct the problem as you did.
The 24 inch Kenmore should last many more years, we have an original 1981 24 inch whirlpool direct drive in our museum that we completely rebuilt about 20 years ago. It recently experienced a timer failure and luckily we found one on eBay it’s a difficult timer to find. Only one complaint Steven please straighten the hinges on the 24 inch Kenmore. I can’t stand to see the lid hitting the enamel top like that when it’s in the open position , when the lid is open, it should stand nearly vertical with just a slight lean to the left. John and |
Post# 1194087 , Reply# 39   11/22/2023 at 19:00 by DDFan92 (Boise ID)   |   | |
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Now upon looking further at the diagram, I realize I may have jumped the gun and ordered one of the lower support seals. |
Post# 1194088 , Reply# 40   11/22/2023 at 19:26 by Repairguy (Danbury, Texas)   |   | |
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You have in your hand a new oil seal. One goes under the top bearing and two under the bottom bearing originally. This machine had 2 top water seals which you may still be able to get but whirlpool went to a single top triple lip seal for the top water seal above the bearing. I’m away from the part number at the moment but hopefully someone will come along in the meantime with the updated number.
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Post# 1194089 , Reply# 41   11/22/2023 at 19:30 by DDFan92 (Boise ID)   |   | |
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Thanks Mel. Maybe if I can find all the oil and water seals, might as well just go ahead and replace them all for being nearly 40 years old. |
Post# 1194090 , Reply# 42   11/22/2023 at 20:43 by Jr2712 (Maracaibo-Zulia-Venezuela... )   |   | |
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Post# 1194092 , Reply# 43   11/22/2023 at 22:03 by Maytag85 (Sean A806)   |   | |
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Interestingly enough, the center post seals on both the belt drive and direct drive are completely interchangeable, even the tub seal is the same. Whirlpool shortened the center post seal in 1978, unfortunately lots of the later belt drives (even some direct drives) had issues where the center post seals would fail, water could possibly make it’s way to the transmission and to quote Gordon: “Would spill it’s guts”. All Whirlpool machines built before 1978 (1977 and older) have the full height center post, usually the bearings and seals would last a good while before needing replacement.
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Post# 1194121 , Reply# 44   11/23/2023 at 11:30 by DDFan92 (Boise ID)   |   | |
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Have you seen or heard from Gordon at all? Does he still post here? |
Post# 1194122 , Reply# 45   11/23/2023 at 12:37 by Jr2712 (Maracaibo-Zulia-Venezuela... )   |   | |
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Post# 1194123 , Reply# 46   11/23/2023 at 13:39 by Maytag85 (Sean A806)   |   | |
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Gordon is still around, he’s just been busy with life. He commented on a thread regarding the timer on my Whirlpool, but haven’t seen him post for a good while. Tyler in NC talks to Gordon every now and again, even he was storing some machines of his at this house back in 2019 but even then, it’s been awhile since I’ve talked to Tyler on the phone since he’s been busy as well. Been almost a solid year since I’ve talked to anyone really.
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Post# 1194158 , Reply# 48   11/23/2023 at 20:16 by Maytag85 (Sean A806)   |   | |
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I believe Gordon even worked for Sears in the 80’s and early 90’s from a few threads in the archives.
Btw, is your email working? I sent you a email as a reply, but I must have not gone through or something. Might be something on my end since I’ve had that happen before where I’ll have to send a email a few times to get through. Might be something with the server or the internet in some regions. |
Post# 1194587 , Reply# 49   12/2/2023 at 18:28 by DDFan92 (Boise ID)   |   | |
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Would this work, and is there any place cheaper I could get it? Thanks
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Post# 1194598 , Reply# 50   12/2/2023 at 21:10 by Repairguy (Danbury, Texas)   |   | |
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Post# 1194600 , Reply# 51   12/2/2023 at 21:22 by Maytag85 (Sean A806)   |   | |
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Post# 1194627 , Reply# 52   12/3/2023 at 10:31 by combo52 ![]() |
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Are the same size as belt drive washer, bearings and seals, I’ve never seen bad bearings in a direct drive washer. I have replaced the upper seal on occasion when doing a complete rebuild and lubricated the bearings.
I think this is what Sean was trying to say that they’re the same on both style whirlpool top load washers. John |